基于DEM-CFD的气吸式三七种苗定向移栽装置研究
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国家自然科学基金项目(31960366)、国家重点研发计划项目(2017YFD0700600-2017YFD0700604)、云南省重大科技专项(2016ZF001、2017ZF001、2018ZC001-3、2018ZC001-4、2018ZC001-5)和云南省高校工程研究中心建设计划项目


Design and Test of Air Suction Directional Transplanting Device for Panax notoginseng Seedlings Based on DEM-CFD Coupling
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    摘要:

    为实现机械化移栽、解决三七种苗调姿定向问题,设计了一种振动辅助吸苗气吸式三七种苗定向移栽装置。通过分析种苗的吸附状态受力及种苗在升力作用下产生旋转力矩、实现调姿的过程,阐明了种苗吸附调姿的机理;利用DEM-CFD气固两相流耦合仿真方法对种苗吸附调姿过程进行分析,验证了种苗吸附调姿的可行性,仿真结果表明,当主吸孔与辅助定位吸孔夹角为23°、与调姿转向吸孔夹角为30°时,种苗因受到压力差而产生的升力能使其调姿并定位。为优化移栽装置的工作性能,以主吸孔负压、动吸盘转速和调姿转向吸孔直径为试验因素,以定向合格指数和漏吸指数为试验指标,进行了二次回归正交旋转组合台架试验。试验表明,影响定向合格指数的主次顺序为调姿转向吸孔直径、主吸孔负压、动吸盘转速,当调姿转向吸孔直径为4.5mm、主吸孔负压为1.03~2.11kPa、动吸盘转速为4.67~6.08r/min时,定向移栽装置平均定向合格指数为85.87%、平均漏吸指数为6.33%,可满足三七种苗移栽要求。

    Abstract:

    In order to solve the orientation problem of Panax notoginseng seedling and realize mechanized transplanting, air suction directional transplanting device of Panax notoginseng seedling assisted by vibration was designed. The mechanism of seedling adsorption posture adjustment was clarified based on the stress analysis of adsorption state of seedlings and the process under the action of lifting force, the seedlings generated rotation torque to realize posture adjustment. The process of seedling adsorption attitude adjustment was analyzed and the feasibility of posture adjustment was verified by seedling adsorption through DEM-CFD gas solid two phase flow coupling simulation. And the results showed that when the angle between the main suction hole and the auxiliary positioning suction hole was 23° and the angle between the attitude adjustment and steering suction hole was 30°, the posture of those seedlings can be adjusted and positioned by the raising force produced by the pressure difference on them. To test the performance of directional transplanting device, the quadratic regression orthogonal rotary combination bench tests were carried out, with the negative pressure value of main suction hole, rotating speed of dynamic sucker and diameter of suction hole for attitude adjustment and steering as experimental factors, the directional qualified index and missing planting index as indicators. As the results shown, factors arranged in important order were as follows: diameter of suction hole for attitude adjustment and steering, rotating speed of dynamic sucker, negative pressure value of main suction hole. The diameter of suction hole for attitude adjustment and steering was 4.5mm, the negative pressure of main suction hole was 1.03~2.11kPa, the rotating speed of the dynamic sucker was 4.67~6.08r/min, the directional qualification index was 85.87%, the missing planting index was 6.33%, which satisfied the needs of transplanting of Panax notoginseng.

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赖庆辉,赵瑾汶,苏微,贾广鑫,李俊宏,吕勤.基于DEM-CFD的气吸式三七种苗定向移栽装置研究[J].农业机械学报,2021,52(7):60-70.

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  • 收稿日期:2021-03-02
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  • 在线发布日期: 2021-07-10
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