气吸式玉米精量排种器双侧清种装置设计与试验
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国家玉米产业技术体系建设项目(CARS-02)和国家重点研发计划项目(2017YFD0700703)


Design and Test of Double-side Cleaning Mechanism for Air-suction Maize Seed-metering Device
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    摘要:

    为解决气吸式玉米精量排种器清种装置设计不合理而造成漏清、过清,导致排种性能下降的问题,提出采用双侧清种装置进行清种作业的方法,并设计了双侧清种装置。对该装置清种过程进行分析,明确了造成重吸的原因,阐明了清种过程的运动机理,建立了清种过程数学模型,确定了上下侧清种机构关键参数的设计方法。选取第1级清种弧线顶部半径、第2级清种弧线顶部半径和工作转速为主要因素进行了全因素试验,对试验结果进行显著性分析,建立了因素与指标的回归方程,以漏清率和过清率最小为寻优条件,获得较优清种强度下的最佳参数组合为:第1级清种弧线顶部半径80.70mm、第2级清种弧线顶部半径81.42mm,并在最佳参数组合下进行了验证试验。试验表明,在较优清种强度参数组合下,当工作转速为26.67~37.33r/min时,漏清率均不大于1.10%,过清率均不大于1.03%,与理论优化结果基本一致。对比试验表明,工作转速为26.67r/min时,采用双侧清种装置漏清率降低6.70个百分点,过清率基本不变,排种器合格率提高7.04个百分点;工作转速为32.00r/min时,采用双侧清种装置漏清率降低4.63个百分点,过清率基本不变,排种器合格率提高5.07个百分点;工作转速为37.33r/min时,采用双侧清种装置漏清率降低7.41个百分点,过清率降低0.24个百分点,排种器合格率提高7.26个百分点。采用双侧清种装置有效降低了漏清率,在高速情况下对过清率也有所改善。

    Abstract:

    In order to solve the problem that the unreasonable design of the clearing mechanism of the air-suction maize seed-metering device, which causes the missing-clearing and over-clearing and reduces the performance of the air-suction maize seed-metering device. A method of using a double-sided seed cleaning mechanism for seed cleaning was presented and a double-sided seed cleaning mechanism was designed. By analyzing the process of seed clearing, the reason of reabsorption was clarified, the movement mechanism of the process of seed clearing was clarified, and the mathematical model of the upper side of the process of seed clearing was established. The shape parameters of the upper seed cleaning mechanism, the interval angle of the upper and lower seed cleaning devices and the lower seed cleaning intensity were determined. The whole factor test was carried out with the first level clear arc top radius, the second level clear arc top radius and the working speed as the main factors. In addition, significant analysis on the test results was performed to determine the regression equation of factors and indicators. Meanwhile, missing-clearing rate and over-clearing rate were used as test indexes. The results showed that the better clearing intensity was determined as the first level clear arc top radius was 80.70mm, and the second level clear arc top radius was 81.42mm. The verification test results showed that under the combination of better cleaning intensity, when the rotational speed was 26.67~37.33r/min, the missing-clearing rate was less than or equal to 1.10%, and the over-cleaning rate was less than or equal to 1.03%, which were consistent with the theoretical optimization results. The comparison test showed that the missing-clearing rate improved at all test working speed. When the rotational speed was 26.67r/min, compared with single-side seed cleaning mechanism, the missing-clearing rate was reduced by 6.70 percentage points, the over-cleaning rate was basically unchanged,the qualified rate was increased by 7.04 percentage points. When the rotational speed was 32.00r/min, compared with single-side seed cleaning mechanism, the missing-clearing rate was reduced by 4.63 percentage points, the over-cleaning rate was basically unchanged,the qualified rate was increased by 5.07 percentage points. When the rotational speed was 37.33r/min, compared with single-side seed cleaning mechanism, the missing-clearing rate was reduced by 7.41 percentage points, the over-cleaning rate was increased by 0.24 percentage points,and the qualified rate was increased by 7.26 percentage points. The double-sided seed cleaning mechanism can effectively reduce the missing-clearing rate and improve the over-cleaning rate at high speed.

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李玉环,杨丽,张东兴,崔涛,和贤桃,胡恒.气吸式玉米精量排种器双侧清种装置设计与试验[J].农业机械学报,2021,52(7):29-39. LI Yuhuan, YANG Li, ZHANG Dongxing, CUI Tao, HE Xiantao, HU Heng. Design and Test of Double-side Cleaning Mechanism for Air-suction Maize Seed-metering Device[J]. Transactions of the Chinese Society for Agricultural Machinery,2021,52(7):29-39

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  • 收稿日期:2020-09-12
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  • 在线发布日期: 2021-07-10
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