辊式导流马铃薯定重装袋机设计与试验
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山东省农业重大应用技术创新项目(SD2019NJ010)


Design and Test of Roller-guided Potato Fixed Weight Bagging Machine
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    摘要:

    装袋是马铃薯从收获到运输、储藏的重要环节。为解决现有马铃薯装袋机效率低、损伤率高的问题,设计了一种高效、低损的辊式导流马铃薯定重装袋机,主要由支撑装置、分流输送装置、导流装置、撑袋装置和定重装袋装置构成。通过多工位装袋实现了高效,通过辊式导流实现了低损伤。通过对该机关键部件的力学分析和导流过程的运动学分析,确定了影响马铃薯损伤和装袋效率的主要因素为导流仓门角度、输送速度和上料量。以导流仓门角度、输送速度和上料量为试验因素,以破皮率、伤薯率和单口装袋效率为试验指标,进行了二次回归正交旋转组合试验,通过Design-Expert 8.0.6软件对试验结果进行方差分析,通过响应面试验分析了试验交互因素对试验指标的影响规律。利用Design-Expert 8.0.6软件优化模块并结合实际工作情况确定各因素最佳取值,在此基础上进行了试验台验证试验,结果表明:当导流仓门角度为45°、输送速度为0.35m/s、上料量为27t/h时,破皮率为1.8%、伤薯率为1.4%、单口装袋效率为12.4t/h,在该参数组合下辊式导流马铃薯定重装袋机破皮率和伤薯率均较低,且装袋效率较高。

    Abstract:

    Bagging is an important link from harvesting to transportation and storage of potatoes. To solve the problems of low efficiency and high damage rate of existing potato bagging machines, a new infusion, bag support and fixed weight bagging structure was designed, an efficient and low damage roller-type infusion potato fixed weight bagging machine was developed, and mechanical analysis of key components of the machine and kinematic analysis of key motion processes were conducted, and the main factors affecting the damage and bagging efficiency were identified as inflow bin door angle, conveying speed and loading volume. A quadratic regression orthogonal rotating combination test was conducted with the inflow bin door angle, conveying speed and loading volume as the test factors, and the breakage rate, injury rate and single-port bagging efficiency as the test indicators, and the test results were analyzed by ANOVA with Design-Expert 8.0.6 to determine the main order of the factors affecting the test indicators and to fit the test data. The test factors were analyzed by visually discerning the optimization region through response surface analysis, and the influence law of the test factors on the test indexes was analyzed. Using Design-Expert 8.0.6 optimization module and combining with the actual working situation to determine the optimal values of each factor, a test bench verification test was conducted on this basis, and the test results showed that when the inflow bin door angle was 45°, the conveying speed was 0.35m/s, and the loading volume was 27t/h, the breakage rate was 1.8%, the injury rate was 1.4%, and the single-port bagging efficiency was 12.4t/h, this parameter under the roller type guide flow potato fixed weight bagging machine breakage rate and injury rate was lower, and the bagging efficiency was higher.

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王相友,张蒙,李学强,王荣铭,苏国粱,王法明.辊式导流马铃薯定重装袋机设计与试验[J].农业机械学报,2021,52(6):159-168. WANG Xiangyou, ZHANG Meng, LI Xueqiang, WANG Rongming, SU Guoliang, WANG Faming. Design and Test of Roller-guided Potato Fixed Weight Bagging Machine[J]. Transactions of the Chinese Society for Agricultural Machinery,2021,52(6):159-168.

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  • 在线发布日期: 2021-06-10
  • 出版日期: 2021-06-10
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