降湍栅条对超声波流量计内非定常湍流脉动的影响
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山东省自然科学基金项目(ZR2014ZZM015)


Effect of Turbulence Dissipation Grilles on Pulsation of Unsteady Turbulent Flow in Ultrasonic Flowmeter
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    摘要:

    在湍流条件下管内几何参数变化会引发非定常脉动,其中大尺度脉动会影响超声波流量计的测量。本文采用数值模拟计算和实验的方法对超声波流量计内非定常脉动流动进行研究。为了限制声波反射路径附近的湍流脉动,设计了一种降湍栅条。采用分离涡(Detached eddy simulation,DES)模型进行数值计算,并通过激光多普勒测速(Laser Doppler velocimetry,LDV)进行实验验证。基于模拟和实验数据,对引入降湍栅条的优化设计和无优化U型基表设计进行了对比。结果表明,从平均流场角度,引入直径1mm降湍栅条对流场整体结构影响不大;从漩涡强度角度,降湍优化设计具有平顺水流的作用,抑制了反射路径附近的漩涡强度,在L=10~50mm区域,比无优化设计的漩涡强度显著下降;从脉动尺度角度,降湍栅条抑制了湍流向大尺度的自由发展,在反射路径后半段,湍流尺度约降低50%。

    Abstract:

    The non-ideal pipe flow would induce unsteady fluctuation under the condition of turbulence, in which large scale fluctuation would influence the measurement accuracy of ultrasonic flowmeter. A pack-of turbulent dissipation grilles was designed paralleling to the acoustical path of the ultrasonic flowmeter to limit the scale and intensity of turbulent fluctuation. The turbulence reduction grilles can optimize the flow field from two aspects: reducing the vortex intensity and controlling the turbulence pulsation scale. And the diameter of the grid bar was close to 1mm, which had little effect on the average flow velocity. A numerical simulation based on detached eddy simulation (DES) was used to study the unsteady internal flow and the simulation was verified by laser Doppler velocimetry (LDV) experiment. The design was compared with the original setup, and the design did not disturb averaged flow field due to the small diameter of the turbulent dissipation grilles. For vorticity magnitude, the turbulent dissipation grilles could smooth the flow and restrict the vorticity magnitude around the acoustical path. In the range of L=10~50mm, the vorticity magnitude of the design was decreased significantly. For fluctuating scale, the turbulent dissipation grilles broke the mechanism which turbulence propagated toward larger scale. When Re was greater than 10000, the turbulence reduction optimization had a significant effect on the reduction of turbulence error. When Re was greater than 40000, the turbulence error was about half of that before optimization. The introduction of turbulent dissipation grilles had a promising prospect for the improvement of the time domain resolution of ultrasonic measurement and the design of low power consumption.

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张蒙,耿介,程浩,杜广生.降湍栅条对超声波流量计内非定常湍流脉动的影响[J].农业机械学报,2021,52(5):420-426. ZHANG Meng, GENG Jie, CHENG Hao, DU Guangsheng. Effect of Turbulence Dissipation Grilles on Pulsation of Unsteady Turbulent Flow in Ultrasonic Flowmeter[J]. Transactions of the Chinese Society for Agricultural Machinery,2021,52(5):420-426.

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  • 收稿日期:2020-12-09
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  • 在线发布日期: 2021-05-10
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