开沟旋耕机渐变螺旋升角轴向匀土刀辊设计与试验
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国家自然科学基金项目(31901412)、湖北省自然科学基金项目(2019CFB130)和中央高校基本科研业务费专项基金项目(2662018QD033)


Design and Experiment of Land Leveling Blade Roller of Ditching and Rotary Tiller with Gradual Spiral Angle
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    摘要:

    针对长江中下游农业区开厢沟后旋耕作业地表平整度差、土壤轴向分布不均匀等问题,设计了一种渐变螺旋升角轴向匀土刀辊。分析了旋耕刀轴向运土力学条件,建立了匀土刀辊旋耕刀扰土体积参数方程和旋耕刀渐变螺旋升角排列螺旋线方程,并分析确定了影响匀土刀辊轴向匀土性能的关键因素为刀辊转速、旋耕切土节距、初始螺旋升角。运用离散元法模拟匀土刀辊作业过程,以耕后地表平整度为试验指标,以刀辊转速、旋耕切土节距、初始螺旋升角为试验因素,进行了正交试验,建立地表平整度回归方程。利用Design-Expert分析软件得到最优参数组合为:刀辊转速260r/min、旋耕切土节距8.3cm、初始螺旋升角71°,此时仿真地表平整度为17.35mm。在最优参数组合下进行了田间试验,结果表明,匀土刀辊作业后,地表平整度、土壤轴向分布均匀度、耕深稳定性系数、碎土率的均值分别为14.5mm、8.82%、92.34%、81.66%,整体耕整效果优于常用旋耕刀辊。

    Abstract:

    To solve the problems of poor land leveling and nonuniform axial distribution of soil in rotary tillage after opening drainage ditching in the middle and lower reaches of the Yangtze River, a blade roller for rotary tillage and axial land leveling with gradual spiral angle was designed. The volume parameter equation of soil disturbance of rotary tillage blade roller was established, the mechanical conditions of axial soil transport of rotary tillage blade were analyzed, and the spiral line equation of rotary tillage blade arrangement with gradient spiral angle was established. The key factors affecting the axial uniformity of soil layer were determined as blade roller rotary speed, cutting pitch of rotary tillage and initial spiral angle. The discrete element simulation model of rotary tillage blade roller with gradual spiral angle was established by using distinct element method. The regression equation of soil layer levelness was established by orthogonal test with the blade roller rotary speed, cutting pitch of rotary tillage and initial spiral angle as the test parameters. The Design-Expert analysis software was used, when the blade roller rotary speed, cutting pitch of rotary tillage and initial spiral angle were 260r/min, 8.3cm, and 71°, respectively, the optimized soil layer levelness was 17.35mm. The field test under the optimized parameters showed that the soil layer levelness, soil distribution uniformity, tillage depth stability and soil broken rate were 14.5mm, 8.82%, 92.34% and 81.66%, respectively, and the comprehensive tillage performance was better than that of the traditional rotary tillage blade roller. The research result could provide a reference for the equipment optimization and upgrading of the combined operation of wheat planting, drainage ditching and rotary tillage in agricultural areas of the middle and lower reaches of the Yangtze River.

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郑侃,李宇飞,夏俊芳,刘国阳,程健,康启新.开沟旋耕机渐变螺旋升角轴向匀土刀辊设计与试验[J].农业机械学报,2021,52(5):63-73. ZHENG Kan, LI Yufei, XIA Junfang, LIU Guoyang, CHENG Jian, KANG Qixin. Design and Experiment of Land Leveling Blade Roller of Ditching and Rotary Tiller with Gradual Spiral Angle[J]. Transactions of the Chinese Society for Agricultural Machinery,2021,52(5):63-73.

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  • 收稿日期:2021-01-19
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  • 在线发布日期: 2021-05-10
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