轴伸贯流泵站全过流系统启动三维过渡过程研究
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国家自然科学基金项目(52006053、51779082、52009033)


3D Start-up Transition Process of Full Flow System for Shaft-extention Tubular Pump Station
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    摘要:

    为了分析轴伸贯流泵站全过流系统在含有附加拍门的出水流道闸门开启下机组外特性参数的变化规律和过流系统内部流场的演变过程,利用力矩平衡方程推导叶轮实时转速,基于铺层网格及动网格技术研究了含有附加拍门出水流道闸门的运动规律,对轴伸贯流泵全过流系统启动三维过渡过程进行了数值模拟。结果表明:计算结果与试验结果一致;在机组启动过程中,泵段扬程先增大,然后减小至额定扬程,2.25s时出现最大启动扬程6.38m;拍门前后压差最大值为2.61m,设有附加拍门的出水流道闸门可以有效降低启动过程中的最大启动扬程,提高水泵机组的安全系数。水泵的启动转速和流量变化对叶轮段压力分布梯度影响明显,当转速上升到最大值时,叶片承受最大水压力。在启动过程中闸门上的附加拍门起到了分流作用,避免因叶轮转速上升较快、闸门未充分开启而使出水流道水压力过大带来的系统不稳定性问题。

    Abstract:

    In order to analyze the transient characteristics of tubular pump during non-regulative operating condition, a shaft-extension tubular pump with rapid-drop gate and slap doors attached was established, and a 3D numerical simulation for start-up process was investigated numerically. The rational speed was deduced by utilizing the moment balance equation. The movement of the gate with additional slap doors was specified based on the laying mesh and dynamic mesh technology. The simulation results showed good agreements with the test results. The result showed that the starting speed and the change of flow rate had obvious influence on the pressure gradient in the impeller section. The pump head was increased firstly and then decreased to the rated head during the start-up process. The maximum start head was 6.38m at the time of 2.25s, and the maximum pressure difference between front and rear of the slap door was 2.61m. As a result, the outlet gate with additional slap doors could effectively reduce the maximum start head and improve the safety factor of the pump unit. Meanwhile, the additional slap doors on the gate played a good role in the shunt during the start-up process, which can avoid the system instability caused by excessive water pressure in the outlet passage when the impeller speed rose fast and the gate was not fully opened.

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徐辉,龚严,曹春建,陈会向,阚阚,冯建刚.轴伸贯流泵站全过流系统启动三维过渡过程研究[J].农业机械学报,2021,52(4):143-151. XU Hui, GONG Yan, CAO Chunjian, CHEN Huixiang, KAN Kan, FENG Jian’gang.3D Start-up Transition Process of Full Flow System for Shaft-extention Tubular Pump Station[J]. Transactions of the Chinese Society for Agricultural Machinery,2021,52(4):143-151.

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  • 收稿日期:2020-07-02
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  • 在线发布日期: 2021-04-10
  • 出版日期: 2021-04-10