履带式林间草带收割机设计与试验
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现代农业产业技术体系建设专项资金项目(CARS-34)


Design and Experiment of Crawler-type Grass Belt Harvester in Forest
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    摘要:

    林下种草是近年来人工林普遍采用的林下经济模式。针对林草种植模式中因林木间距小、植被茂盛、地表不平、视野受限而带来的牧草收获困难等问题,设计了一款履带式林间草带收割机,该机主要特点是幅宽小、转弯灵活,适合林间牧草收获作业和硬杂草、稀疏灌木的切割作业。根据实地调研提出基于林间作业环境的割草机设计要求,通过对割草机行走系统、切割系统进行分析计算,确定了履带、圆盘式切割器的主要结构参数,分析了圆盘式切割器的运动轨迹和牧草被割断后的运动状态,并采用力学计算和仿真模拟的方式计算了机架的受力情况。试制样机,并进行了林间牧草收获试验,结果表明,收割机的平均作业速度为0.42m/s,割茬高度7.6cm,割幅利用系数为0.94。说明所设计的履带式林间草带收割机能够适应人工林作业环境,满足林间牧草收获作业要求。

    Abstract:

    Planting grass under forest is an under-forest economic model commonly used in plantations in recent years. In the forest and grass planting model, it is difficult to harvest forages and labor intensity caused by narrow tree spacing, lush vegetation, uneven ground, and limited visibility. A crawler-type forest grass belt harvester was developed. Its main features were small width, flexible turning, strong ground surface adaptability and low ground pressure. It was suitable for harvesting forest grass and cutting hard weeds and sparse shrubs. Through literature analysis and field investigation, four design requirements based on the working environment in the forest was put forward, so as to analyze the walking system, cutting system and supporting frame of the harvester. The specific ground pressure of the harvester was calculated, the cutting trajectory of the cutter and the motion state of the forage after being cut was analyzed, and the force state and deformation of the frame under special working conditions was analyzed through a combination of theoretical calculation and simulation analysis. And the dangerous section of the frame was found and the structure of the frame was strengthened to ensure the safety and reliability of the harvester. According to the standard arrangement test of the forage harvester, the operating speed of the harvester was 0.42m/s, the cutting height was 7.6cm, and the cutting width utilization factor was 0.94. The results show that the crawler-type inter-forest grass belt harvester can adapt to the operating environment under the artificial forest, and it can be used for forage harvesting in the small-distance forest and grass planting mode, which can reduce the labor intensity of artificially harvesting forage.

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祝露,王德成,尤泳,邬备,马文鹏,郇晓龙.履带式林间草带收割机设计与试验[J].农业机械学报,2021,52(4):126-133. ZHU Lu, WANG Decheng, YOU Yong, WU Bei, MA Wenpeng, HUAN Xiaolong. Design and Experiment of Crawler-type Grass Belt Harvester in Forest[J]. Transactions of the Chinese Society for Agricultural Machinery,2021,52(4):126-133.

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  • 收稿日期:2020-07-20
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  • 在线发布日期: 2021-04-10
  • 出版日期: 2021-04-10