搅拌式高精度恒温槽设计与试验
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山东省重点研发计划项目(2019GNC106120)、山东省农业重大应用技术创新项目(SD2019NJ011)和泰安高新区加快科技成果转化促进新动能培育计划项目(KJDN202014)


Design and Test of High Precision Thermostat
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    摘要:

    根据高精度温度计量器具检定和校准需求,设计了一种搅拌式高精度恒温槽。在结构上,优化恒温槽内筒结构,内筒采用上搅拌式结构,搅拌腔和工作腔分开,由上下连通结构连为一体,设计了整流格栅和工作介质循环系统,确保筒内工作介质循环和热交换的稳定进行,提高了温场分布的均匀性和稳定性。在温度控制上,采用增量式PID(Proportion integration differentiation)算法,利用粒子群算法自整定PID系数,通过闭环负反馈PID结构实现恒温槽温度精确控制。利用自主研发的软件对恒温槽性能进行测试,结果表明,设计的恒温槽能够实现快速降温和升温过程,-10℃时温场稳定性为0.0011℃/min,工作腔中的上水平面最大温差仅为0.0034℃,下水平面最大温差为0.0020℃,内筒工作腔最大温差为0.0034℃,整个系统自动化程度高、控温稳定,符合国家规定的标准要求。

    Abstract:

    In order to meet the needs of verification and calibration of high-precision temperature measuring instruments, a high-precision thermostatic bath was designed. In terms of structural design, the inner cylinder structure of the thermostatic bath was optimized. The inner cylinder adopted an upper stirring structure, and the stirring chamber and the working chamber were separated. The upper and lower connecting structures were connected as a whole, and the rectifying grid and the working medium circulation system were designed to ensure the stable circulation and heat exchange of the working medium in the cylinder, and improve the uniformity and stability of the temperature field distribution. In the temperature control algorithm, the incremental proportion integration differentiation (PID) algorithm was used, the PID coefficients were self-tuning by the particle swarm algorithm, and the closed-loop negative feedback PID structure was used to achieve precise temperature control of the constant temperature bath. The selfdeveloped software was used to test the performance of the constant temperature bath. The test results showed that the designed constant temperature bath can realize a rapid cooling and heating process, and the temperature field stability at -10℃ was 0.0011℃/min, and the maximum temperature difference at the upper level in the working cavity was only 0.0034℃, the maximum temperature difference in the lower horizontal plane was 0.0020℃, and the maximum temperature difference in the inner cylinder working chamber was 0.0034℃. The entire system had a high degree of automation, stable temperature control, and can meet the national performance requirements.

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张开兴,李科,张开峰,徐震震,许方鹏,刘贤喜.搅拌式高精度恒温槽设计与试验[J].农业机械学报,2021,52(3):418-426. ZHANG Kaixing, LI Ke, ZHANG Kaifeng, XU Zhenzhen, XU Fangpeng, LIU Xianxi. Design and Test of High Precision Thermostat[J]. Transactions of the Chinese Society for Agricultural Machinery,2021,52(3):418-426.

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  • 收稿日期:2020-05-13
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  • 在线发布日期: 2021-03-10
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