玉米免耕播种机侧置切刀与拨茬齿盘组合清茬装置研究
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国家重点研发计划项目(2016YFD0200600)


Combined Row Cleaners Research with Side Cutter and Stubble Clean Disk of Corn No-till Seeder
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    摘要:

    针对我国东北地区在秸秆全量还田条件下进行玉米免耕播种作业时,种带清茬率低、播种后秸秆在风力作用下被吹回清理后的播种带,从而造成秸秆回垄的问题,设计一种侧置切刀与拨茬齿盘组合式清茬装置。通过对清茬装置的切茬性能进行分析,确定了切茬圆盘类型、尺寸及安装参数;对拨茬过程中种带秸秆及表土在拨茬齿盘作用下的运动轨迹进行分析,得出影响清茬率及秸秆回垄的拨茬齿盘主要参数为:回转半径、曲率半径、拨齿长度。以种带清茬率与秸秆压土量为试验指标,采用离散元软件EDEM进行二次旋转正交组合仿真试验,确定了拨茬齿盘的最优参数组合为:回转半径163mm、曲率半径350mm、拨齿长度52mm。采用最佳参数组合进行田间验证试验,结果表明,在20cm清茬宽度下,种带清茬率与秸秆压土量分别为91.4%和5833cm3/m2,与仿真结果基本一致,作业后行间秸秆被种带表土覆盖,且未出现秸秆回垄现象,满足免耕播种作业农艺和技术要求。

    Abstract:

    According to the existing problems of no-till corn seeding in full straw returning in the northeastern part of China, such as the low stubble removal rate in seeding row, the secondary cover of seeding row after sowing caused by the return of straw under the action of wind, a row cleaner with side cutter and stubble clean disk was developed. The stubble-breaking performance was analyzed to determine the type, size and installation parameters of cutter. Through the analysis of the trajectory of straw and topsoil under the action of stubble clean disk, the main parameters of the stubble clean disk affecting the stubble removal rate and the straw returning were clarified as follows: radius of gyration, radius of curvature and length of teeth. The simulation experiment of quadric rotation orthogonal combination was carried out in discrete element software EDEM, taking the stubble removal rate and the amount of straw covering soil as evaluation indexes, the optimal parameter combination of the stubble clean disk was determined as follows: the radius of gyration was 163mm, the radius of curvature was 350mm, and the length of teeth was 52mm. The best parameter combination was used for field verification test, which showed that the stubble removal rate and the amount of straw covering soil were 91.4% and5833cm3/m2 under the 20cm clear width, which was similar to the simulation results. After the operation of the combine of side cutter and stubble clean disk, the straw between the rows was covered by the topsoil of the row and there was no straw return phenomenon, which satisfied the agronomic and technical requirements of no-till seeding.

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曹鑫鹏,王庆杰,李洪文,何进,卢彩云.玉米免耕播种机侧置切刀与拨茬齿盘组合清茬装置研究[J].农业机械学报,2021,52(3):36-44. CAO Xinpeng, WANG Qingjie, LI Hongwen, HE Jin, LU Caiyun. Combined Row Cleaners Research with Side Cutter and Stubble Clean Disk of Corn No-till Seeder[J]. Transactions of the Chinese Society for Agricultural Machinery,2021,52(3):36-44.

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  • 收稿日期:2020-06-09
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  • 在线发布日期: 2021-03-10
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