基于DEM-CFD的驱导辅助充种气吸式排种器优化与试验
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国家自然科学基金项目(51605268)、山东省重大科技创新工程项目(2019JZZY020622)、山东省重点研发计划项目(2018GNC112001)和山东省农业科学院农业科技创新工程项目(CXGC2018E18)


Optimization and Experiment of Pneumatic Seed Metering Device with Guided Assistant Filling Based on EDEM-CFD
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    摘要:

    针对驱导辅助充种气吸式排种器田间高速作业时因充种效果不佳造成排种质量下降的问题,对该排种器进行优化设计,分析了充种过程各阶段影响种子填充的因素,基于确定性颗粒轨道模型,将压力梯度力算法引入排种器DEM-CFD气固两相流耦合分析。从宏观尺度、微观尺度对充种过程各阶段临界点进行划分,并确定了各阶段充种性能评价指标。以种子吸附稳定时间、种子移出阻力、型孔处局部空隙率为指标,进行了三因素二次旋转正交组合试验,对试验结果进行多元回归分析,采用多目标优化方法,确定了排种盘导种槽最佳参数组合为导种槽曲率系数0.265、深度2.57mm、斜面倾角15.33°。为了验证优化设计结果,进行了排种器静止台架试验和室内振动环境模拟试验,将优化后的排种盘与原排种盘及其他2个测试盘在4种不同作业速度下进行对比,结果表明,优化后的排种盘在高速、振动条件下的充种性能有明显提升,当作业速度为14km/h、随机振动主激励频率为9.5Hz、自功率谱密度峰值为0.428(m/s2)2/Hz时,漏充率为1.26%,充种性能较为稳定。

    Abstract:

    According to the declining seed quality of the air suction seed metering device guided with assistant seed-filling caused by high speed operation in the field, the design of the seed metering device was optimized. The structure parameters of seed plate to be optimized was defined by analyzing the factors of obstructions during seed filling process. According to the determinacy tracking model of the grain model, the gas-solid two-phase flow of the seed metering device was calculated by introducing the pressure gradient force model into coupled analysis of EDEM-CFD. Critical points of seed filling process in each stage was divided on the scales of macro and micro. The most suitable factors of seed filling state during each state were analyzed. Three factors quadratic rotation orthogonal combination tests were carried out with the index of the stable time during seed adsorption, the resistance during seed removing stage and the local void ratio at the hole, with the test factors of the Curvature coefficient of seed guide groove curve of seed plate, the depth of seed guide groove, the slope angle of seed guide groove. The optimal parameter combination of seed guide groove of seed metering plate was determined by multiple regression analysis of test results and multi-objective optimization method. The results were given as follows: the curvature coefficient of seed guide groove curve was 0.265, the depth of the seed guide groove was 2.57mm, and the slope angle of seed guide groove was 15.33°. In order to verify the results of optimal design, the static tests were carried out on the bench of seed metering device, the indoor vibration environment simulation tests of the seed meter device were carried out according to the vibration signal of the seed meter collected from operating in the field. By comparing the optimized seed plate with original seed plate and the other two testing plates, the result showed that the optimized seed plate had a better performance at high speed and vibration conditions. The seed filling performance was more stable, and the miss rate was 1.26% when the operating speed was 14km/h, the main excitation frequency of random vibration was 9.5Hz, and the peak value of power spectral density was 0.428(m/s2)2/Hz.

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史嵩,刘虎,位国建,周纪磊,荐世春,张荣芳.基于DEM-CFD的驱导辅助充种气吸式排种器优化与试验[J].农业机械学报,2020,51(5):54-66.

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  • 收稿日期:2020-01-19
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  • 在线发布日期: 2020-05-10
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