离心圆盘式撒肥机撒肥均匀性试验
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国家重点研发计划项目(2016YFD0200600-2016YFD0200602)、中国农业大学研究生实践教学基地建设项目(ZYXW037)和中国农业大学研究生课程建设项目(HJ2019029、YW2019018)


Test and Analysis of Uniformity of Centrifugal Disc Spreading
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    摘要:

    为了开展基于作物实时传感器的田间变量作业离心圆盘式撒肥机的研究,综合考虑已设计的离心圆盘撒肥机的结构和机理,选取并分析撒肥高度、圆盘叶片位置角、肥料下落位置角3个关键参数对双圆盘离心撒肥机撒肥均匀性的影响。基于DesignExpert的试验设计,进行了响应面分析试验和单因素试验,分析各因素对撒肥均匀性的影响。响应面分析试验结果表明,各因素对分布变异系数影响由大到小分别为下料位置角、撒肥高度、叶片位置角;经参数优化后,撒肥高度为68.80cm、下料位置角为60°、叶片位置角29.63°时,肥料分布变异系数最小,为9.95%;验证试验结果表明,分布变异系数预测值的平均值为9.95%,试验值的平均值为18.93%,平均相对误差为47.26%。单因素试验结果表明,单个因素变化下,撒幅范围内肥料质量分布变化明显;撒肥高度为70cm、下料位置角为30°,当叶片位置角取22.5°时,肥料分布变异系数最小,为22.87%;下料位置角30°、叶片位置角为22.5°,当撒肥高度取80cm时,肥料分布变异系数最小,为17.26%;以分布变异系数最小原则,撒肥高度为80cm、叶片位置角22.5°,当下料位置角取60°时,肥料分布变异系数最小,为15.76%。

    Abstract:

    In order to design and develop the field variable operation manure spreader based on crop realtime sensor, the research on the centrifugal disc spreader was carried out. Considering the structure and mechanism of the designed centrifugal disc spreader, the three key influence parameters were selected, which were spreading height, disc blade inclination angle and fertilizer drop position angle, and the influence on the uniformity of spreading of the double disc centrifugal spreader was analyzed. Based on the experiments designed by DesignExpert software, the response surface analysis tests and single factor orthogonal tests were carried out. Finally, the influence of various factors on the uniformity of spreading was analyzed. The response surface analysis test results showed that the magnitude of the influence of each factor on the distribution coefficient of variation was the blanking position angle, the spreading height, and the blade position angle after optimization of parameters, the fertilizer distribution coefficient of variation was the smallest, which was 9.95%, when the spreading height was 6880cm, the blanking position angle was 60°, and the blade position angle was 29.63°. The verification test showed that the average value of the predicted distribution coefficient of variation was 9.95%, the average value of the test value was 18.93%, and the average relative error was 47.26%. The results of single factor orthogonal test showed that under the single factor change, the distribution of fertilizer mass was changed obviously. When only the position of the blade was changed, the height of the spreading, the angle of the blanking, and the position angle of the blade were 70cm, 30° and 22.5°, respectively, the coefficient of variation of fertilizer distribution was the smallest, which was 22.87%. When only the height of spreading was changed, the height of spreading, the angle of the blanking, and the position angle of the blade were 80cm, 30° and 22.5°, respectively, the coefficient of variation of fertilizer distribution was the smallest, which was 1726%. When only the angle of the blanking was changed, the height of spreading, the angle of the blanking, and the position angle of the blade were 80cm, 60° and 22.5°, respectively, the coefficient of variation of fertilizer distribution was the smallest,which was 15.76%. Based on the test results, theoretical guidance can be provided for initialization system parameter setting of the variable fertilizer spreader, the improvement of the variable fertilizer application equipment, the performance optimization and the field operation.

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杨立伟,陈龙胜,张俊逸,孙红,刘豪杰,李民赞.离心圆盘式撒肥机撒肥均匀性试验[J].农业机械学报,2019,50(Supp):108-114.

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  • 收稿日期:2019-04-20
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  • 在线发布日期: 2019-07-10
  • 出版日期: 2019-07-10