蚊香盘式液流通道磁流变阀压降及响应性能研究
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国家自然科学基金项目(51765016)、江西省主要学科学术和技术带头人计划项目(20162BCB22019)和江西省创新驱动5511科技创新人才项目(20165BCB18011)


Pressure Drop and Response Time Analysis of Magnetorheological Valve with Mosquito-plate Fluid Flow Channels
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    摘要:

    设计了一种蚊香盘式液流通道磁流变阀,其液流通道主要由2个牛顿流体圆管流、1个牛顿流体圆环流、2个非牛顿流体圆盘流和2个非牛顿流体螺旋流共同组成。分析了磁流变阀的工作原理及结构,推导了其压降数学模型。采用有限元法对磁流变阀的电磁场进行建模仿真,并分析了压降变化规律,仿真结果表明,加载电流为2.0A时,压降达5.58MPa。搭建了磁流变阀性能测试实验台,对不同外加电流和不同模拟负载下的压降性能进行实验测试,结果表明,当加载电流为2.0A时,压降可达5.1MPa,较之传统的径向流磁流变阀压降性能提升明显。不同流量下的响应性能实验结果表明,所设计的磁流变阀响应速度快,上升阶段响应时间小于下降阶段响应时间。

    Abstract:

    Magnetorheological (MR) valves are widely used in hydraulic systems due to its fast response time and pressure drop regulation. A MR valve with mosquitoplate fluid flow channels was developed, and the fluid flow channels that was separated by mosquitoplate arc baffle between the damping disk and positioning plate mainly consisted of two Newtonian fluid circular pipe flow, one Newtonian fluid annular flow, two nonNewtonian fluid disk flow and two nonNewtonian fluid spiral flow. The working principle and structure of the developed MR valve was expounded, and the mathematical model of pressure drop was also derived. Finite element modeling of the MR valve was carried out by ANSYS/Emag software to simulate the electromagnetic field, including achieving the changes of the magnetic flux density along the fluid flow paths, and the variation of pressure drop and yield stress was also analyzed. The simulation results showed that the pressure drop can reach 5.58MPa at the applied current of 2.0A. The test rig of the MR valve performance was set up, and the pressure drop was tested under different applied currents and simulated load cases. The experimental results showed that the pressure drop can reach 5.1MPa when the applied current was 2.0A, which had better performance compared with that of conventional radial flow MR valve. At the same time, the experimental results showed that the designed MR valve had a faster response time at different flow rates, and the rising response time was shorter than that of falling response time. 

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胡国良,郑凯阳.蚊香盘式液流通道磁流变阀压降及响应性能研究[J].农业机械学报,2019,50(10):401-409.

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  • 收稿日期:2019-03-29
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  • 在线发布日期: 2019-10-10
  • 出版日期: 2019-10-10