弹性气吸嘴式玉米滚轮排种器排种性能参数优化与试验
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国家自然科学基金项目(51405086、51665001)、公益性行业(农业)科研专项(201503105)和甘肃农业大学农业工程学科建设开放基金项目(GAU-XKJS-2018-193)


Optimization and Test of Performance Parameters of Elastic Air Suction Type Corn Roller Seedmetering Device
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    摘要:

    针对西北旱区玉米铺膜种植特点,为提高气吸式玉米滚轮播种器的排种性能,利用弹性橡胶对气吸式排种器的吸种盘进行了结构改进。对吸种盘吸种过程进行受力分析,得到影响吸种能力的3个因素:吸种盘转速、气吸室负压、吸种盘上吸种垫吸孔直径。基于自制的弹性气吸嘴式玉米滚轮排种器试验台,根据响应曲面法的Central Composite Design试验设计原理,以播种机吸种盘转速、气吸室负压、吸种盘上吸种垫吸孔直径为因素,以单粒合格指数为主要评价指标,兼顾重播指数和漏播指数,对台架试验结果进行多元回归拟合和方差分析。结果表明,单粒合格指数、重播指数的2个回归模型可靠;气吸室负压对单粒合格指数影响极显著,气吸室负压和吸种盘上的吸种垫吸孔直径对重播指数影响极显著。由参数优化结果可知:当播种机吸种盘转速20r/min、气吸室负压5kPa、吸种盘上的吸种垫吸孔直径4mm时,单粒合格指数为95.54%,漏播指数为0.50%,重播指数为3.96%。在同等条件下田间试验得到的单粒合格指数为96.3%、漏播指数为1.3%、重播指数为2.4%,优化达到预期的效果。

    Abstract:

    In order to improve the performance of airsuction seeder with corn roller, the structure of airsuction disc of airsuction seeder was improved by using elastic rubber according to the characteristics of corn film planting in northwest arid areas. Three factors affecting seed suction ability were obtained by force analysis of suction process of suction cup, which were the rotation rate of suction cup, negative pressure of suction chamber and suction hole diameter of suction pad of seed metering cup. To obtain better performance parameters of elastic suctionnozzle type corn roller seeder, on the selfmade experimental platform of elastic suctionnozzle type corn roller seeder, and according to the central composite design experimental design principle of response surface methodology, the rotation rate of suction tray, negative pressure of suction chamber, suction hole diameter of suction pad of seeder were taken as factors, and the qualified rate of plant spacing was main target, taking into account the reseeding. The response values of seeding rate and seeding failure rate were obtained. The results of bench experiment were fitted by multivariate regression and variance analysis. The two regression models of plant spacing eligibility rate and replaying rate were reliable. The negative pressure of air suction chamber had a significant effect on plant spacing eligibility rate, and the negative pressure of air suction chamber and the diameter of suction pad suction hole of seed metering tray had a significant effect on replaying rate. The results showed that when the rotation rate of the suction tray was 20r/min, the suction chamber negative pressure was 5kPa and the suction hole diameter of the suction tray was 4mm, the qualified index of grain spacing was 95.54%, the miss sowing index was 0.50%, and the replaying index was 3.96%. .Under the same conditions, the qualified index of grain spacing was 96.3%, the miss sowing index was 13% and the replaying index was 2.4%. The optimization achieved the desired results.

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石林榕,孙步功,赵武云,杨小平,辛尚龙,王久鑫.弹性气吸嘴式玉米滚轮排种器排种性能参数优化与试验[J].农业机械学报,2019,50(10):88-95,207.

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  • 收稿日期:2019-03-11
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  • 在线发布日期: 2019-10-10
  • 出版日期: 2019-10-10