基于CFD-DEM的集排式分肥装置颗粒运动数值分析
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国家重点研发计划项目(2016YFD0200600)


Numerical Analysis of Particle Motion in Pneumatic Centralized Fertilizer Distribution Device Based on CFD-DEM
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    摘要:

    为研究气力集排式分肥装置中肥料颗粒的流动特性,本文通过离散元法与计算流体动力学耦合仿真的方法进行分肥装置颗粒运动数值分析。在气固耦合模型中,使用EDEM软件模拟固相肥料颗粒,Fluent软件描述气体相。通过研究分配器旋盖锥角和波纹管直径对气流压力、风速及肥料颗粒运动特性的影响,确定分肥装置最佳结构参数,并基于该结构进一步研究入口风速和施肥速率对分肥装置分肥均匀性的影响。模拟仿真和台架试验结果表明:分配器旋盖锥角为120°、波纹管直径为80mm时,气流和肥料两相在分肥装置中流动性和均匀性最优。在入口风速为25~35m/s,施肥速率为0.26~0.44kg/s条件下,分肥装置各行施肥量的变异系数均不大于4.9%,对不同种类肥料的分配精确性和均匀性满足施肥作业要求。

    Abstract:

    The increase of grain production is inseparable from fertilization. However, the side effects like energy waste, environment pollution and economic loss are largely caused by unreasonable fertilization. The characteristics of traditional fertilization machine are low operation speed, small fertilizer width and low efficiency, which also followed with unbalanced fertilization in each row, and a large amount of fertilizer is inefficiently utilized. Studies have shown that rational fertilization, especially mechanized precision proportionate fertilization can significantly improve the quality of agricultural products. In order to realize highspeed and widewidth fertilization operation, rapid quantitative transportation of granular fertilizers and proportionate fertilization in each row of the field fertilization machine, the pneumatic centralized fertilization seeder has become the main research and application machine. In order to study the movement characteristics of fertilizer particle in the pneumatic centralized fertilizer distribution device, the airsolid twophase flow characteristics in the pneumatic centralized fertilizer distribution device were numerically analyzed by the coupled simulation of discrete element method (DEM) and computational fluid dynamics (CFD). In this coupling model, solid fertilizer particles were simulated by EDEM software and the air phase was operated by Fluent software. The optimum structure parameters of the fertilizer distribution device were determined by studying the effects of the cone angle of the screwing caps and the diameter of bellows on the air pressure, air velocity and motion characteristics of fertilizer particle. Based on this structure, the distribution uniformity of the fertilizer distribution device influenced by the inlet air velocity and fertilization velocity were studied. The simulation and test results showed that the air flow and the fertilizer particle had the best fluidity and uniformity in the fertilizer distribution device with the taper angle of the screwing caps of 120° and the diameter of the bellows of 80mm. Under the conditions of 25~35m/s inlet air velocity and 0.26~0.44kg/s fertilization velocity, the coefficient of variation of fertilization amount on each row was not more than 4.9%. The distribution accuracy and uniformity of different kinds of fertilizers were also met the requirements of fertilization operation.

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杨庆璐,李子涵,李洪文,何进,王庆杰,卢彩云.基于CFD-DEM的集排式分肥装置颗粒运动数值分析[J].农业机械学报,2019,50(8):81-89.

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  • 收稿日期:2019-01-12
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  • 在线发布日期: 2019-08-10
  • 出版日期: 2019-08-10