穴盘苗自动移栽机苗钵夹持力检测系统设计与试验
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国家重点研发计划项目(2016YFD0700103)、国家自然科学基金项目(51875175)和河南省创新型科技人才建设项目(184200510017)


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    摘要:

    针对夹持力可调式穴盘苗自动移栽机取苗爪安装空间狭小、检测装备布置不当易伤苗或回带钵苗基质等问题,基于聚偏氟二乙烯(Polyvinylidene fluoride,PVDF)压电薄膜与软硬件融合信号调理技术,提出了一种穴盘苗自动移栽机苗钵夹持力检测系统,该系统由PVDF压电薄膜、信号调理电路、无线通信模块、信号采集软件系统组成。通过PVDF压电薄膜实时监测取苗爪对苗钵夹持力的变化情况,利用压电效应将夹持力转换为电荷量;通过信号调理电路,完成电荷-电压信号转换、信号放大、工频信号消除,以及削弱地面激励与自动移栽机工作产生的振动噪声;通过无线通信模块将硬件调理后的夹持力信号发送至基于LabVIEW的信号采集软件系统,并采用卡尔曼滤波器滤除残余的振动噪声,最终实现苗钵夹持力的精确测量、显示、存储、报警等功能,达到减少苗钵损伤率、提高移栽成功率的目的。标定试验结果表明,夹持力检测传感器的平均线性决定系数为0.9914,平均灵敏度为1.0027,精度为6.024%,满足移栽作业过程中夹持力测量准确性的要求;室内试验结果表明,苗钵夹持力检测系统具有较好的稳定性和一致性,适用于自动移栽取、投苗过程中苗钵夹持力的精准监测。

    Abstract:

    The damage degree of pot seedling in the process of automatic transplanting in dry farming has a direct impact on the survival rate of pot seedling in the later stage. Moreover, the clamping force of pot seedling plays key role in evaluating the damage degree. Aiming at the problems of narrow installation space, improper arrangement of testing equipment to damage seedling or bring back seedling matrix in the automatic transplanter with adjustable clamping force, a clamping force detection system of pot seedling was developed based on piezoelectric film (Polyvinylidene fluoride,PVDF) and signal conditioning technology. The system consisted of PVDF piezoelectric film, special signal conditioning circuit, wireless communication module and signal acquisition software system. The working procedure of the system can be divided into the following steps. Firstly, PVDF piezoelectric film monitored the change of clamping force of seedling claw on pot seedling in real time, and the clamping force was converted into electric charge by piezoelectric effect. Secondly, via the special signal conditioning circuit, the system can implement chargevoltage signal conversion, signal amplification, signal elimination of power frequency, and weaken the vibration and noise generated by ground excitation and transplanter operation. Thirdly, the processed clamping force signal was sent to the signal acquisition software system based on LabVIEW by wireless communication module, and the residual vibration noise was filtered through Kalman filter. The whole system can effectively realize the measurement, indication, storage and warning the clamping force of pot seedling, and assist to reduce the damage rate of pot seedling and improve the success rate of transplantation. In addition, the calibration experiments and laboratory validation experiments were performed to verify the precision and reliability of the system respectively. The calibration experiments demonstrated that the average linear determination coefficient of the clamping force detection sensor was 0.9914, the average sensitivity was 1.0027, and the accuracy was 6.024%. The laboratory validation experiments indicated that the mean and maximum fluctuation ranges of the clamping force measurement values were small, and the standard deviation of the clamping force measurement values of each group were lower than 0.076N, and the output voltage value of the clamping force detection sensor was basically consistent with the variation law of the clamping force during the actual transplanting process. In conclusion, the overall results showed that the developed system had the advantages of high measurement accuracy, low cost and fast response, and can provide a useful reference for clamping force detection of pot seedling in automatic transplanter. 

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王俊,张海洋,金鑫,姬江涛,高颂.穴盘苗自动移栽机苗钵夹持力检测系统设计与试验[J].农业机械学报,2019,50(5):79-87. WANG Jun, ZHANG Haiyang, JIN Xin, JI Jiangtao, GAO Song.[J]. Transactions of the Chinese Society for Agricultural Machinery,2019,50(5):79-87.

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  • 收稿日期:2018-11-03
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  • 在线发布日期: 2019-05-10
  • 出版日期: 2019-05-10