玉米收获机清选装置内杂余抛送器设计与试验
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国家自然科学基金项目(51475090)、黑龙江省自然科学基金项目(E2017004)和国家重点研发计划项目(2018YFD0300103)


Design and Experiment of Mechanism of Throwing Impurity in Cleaning Device of Maize Grain Harvester
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    摘要:

    为满足不断提高的玉米产量对玉米收获机清选能力的要求,提高筛面利用率、籽粒清洁率,降低籽粒损失率,运用理论分析设计了一种能够在清选筛上部空间实现籽粒与杂余在竖直方向上分层、水平方向上分散的杂余抛送器。在竖直方向上,采用CFD-DEM耦合方法对玉米脱出物在杂余抛送器作用下的分层现象进行数值模拟。选取杂余抛送器的周向拨指数量、拨指回转半径、轴向相邻指间距、拨辊旋转角速度为试验因素,以水平方向上杂余被抛送水平位移、籽粒与杂余被抛送水平重叠位移为性能指标,设计四因素五水平中心组合试验。通过响应曲面方法对试验结果进行分析,并利用Design-Expert对回归数学模型进行多目标优化。结果表明:各因素对杂余被抛送水平位移影响由强到弱顺序为:周向拨指数量、拨辊旋转角速度、轴向相邻指间距、拨指回转半径;各因素对籽粒与杂余被抛送水平重叠位移影响由强到弱顺序为:周向拨指数量、轴向相邻指间距、拨辊旋转角速度、拨指回转半径。杂余抛送器优化参数为:周向拨指数量8个,拨指回转半径80.18mm,轴向相邻指间距12.44mm,拨辊旋转角速度15.41rad/s。在清选装置入口风速为12.8m/s、入口方向角为25°条件下,清选装置入口玉米脱出物量为5~7kg/时,增设杂余抛送器的清选装置籽粒清洁率均值为97.20%~98.74%,籽粒损失率均值为1.65%~1.82%,满足玉米收获机清选装置在玉米脱出物大喂入量下的清选国家标准要求。

    Abstract:

    In order to improve cleaning performance of air-and-screen cleaning device in maize harvester, the mechanism of throwing impurity, which was installed in the upper space of cleaning screen to make maize mixture disperse in the horizontal direction and layer in the vertical direction, was invented to meet requirements of the increasing feeding quantity. The CFD-DEM coupling method was used to simulate the delamination of maize mixture with the help of mechanism of throwing impurity in the vertical direction. The experimental factors were the numbers of raking finger in circumferential direction, the rotation radii of raking finger, the spacing between fingers axially and the angular velocity of roll, and the performance indexes were the horizontal displacement of impurity threw and the overlapping displacement of maize mixture in the horizontal direction. The quadratic orthogonal rotational-combinational simulation test was designed. The test data were analyzed by the response surface method, and the regression mathematical models were multi-objectively optimized by using Design-Expert. The results showed that the numbers of raking finger in the circumferential direction had the most significant effect on the horizontal displacement of impurity threw, followed by the angular velocity of roll, then the spacing between fingers axially, finally the rotation radii of raking finger and the numbers of raking finger in the circumferential direction had the most significant effect on the overlapping displacement of maize mixture in the horizontal direction, followed by the spacing between fingers axially, then the angular velocity of roll, finally the rotation radii of raking finger. The optimized parameters of the mechanism of throwing impurity were the numbers of raking finger in the circumferential direction, which was 8, the rotation radii of raking finger of 80.18mm, the spacing between fingers axially of 12.44mm and the angular velocity of roll of 15.41rad/s. Under the condition of inlet velocities of 12.8m/s and direction angle of the inlet of 25°, when the feed quantity of maize mixture at the entrance of cleaning device was 5~7kg/s,the cleaning rate of maize with mechanism of throwing impurity in cleaning device was 97.20%~98.74% and the loss rate of maize was 1.65%~1.82%, which can meet the requirements of technical specification for quality evaluation of screening under the condition of large feed quantity.

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王立军,李义博,郑招辉,武振超,于泳涛,刘天华.玉米收获机清选装置内杂余抛送器设计与试验[J].农业机械学报,2019,50(4):124-136.

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  • 收稿日期:2018-10-31
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  • 在线发布日期: 2019-04-10
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