人字型水旱两用旋埋刀辊设计与试验
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公益性行业(农业)科研专项(201503136)、国家重点研发计划项目(2017YFD0301303)和国家自然科学基金项目(51605182)


Design and Experiment of Herringbone Type Rotary Blade Roller for Burying Stubble in Paddy Field and Dry Land
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    摘要:

    为适应长江中下游水旱轮作多熟制稻作区的秸秆还田与土壤耕作,降低现有组合刀辊的作业功耗和轴向负载,开展了螺旋横刀排列方式及结构参数的相关研究。根据对刀辊轴向受力的理论分析,提出平衡刀辊轴向力的初步方案,采用离散元软件模拟不同排列形式的螺旋横刀对土壤的切削过程,仿真结果表明,人字型排列方式的轴向受载稳定性与切削阻力优于锯齿型和交错型。基于人字型排列原则,重新规划旋耕刀的布局并设计配套刀盘,形成一种人字型水旱两用旋埋刀辊。为了进一步降低刀辊功耗,建立螺旋横刀切削土壤的数学模型,分析安装角与刀宽对切削阻力及秸秆埋覆效果的影响,并进行优化。为验证刀辊优化后的区域适用性及减阻效果,进行了田间试验。试验结果表明:人字型水旱两用旋埋刀辊适用于大多数水稻田的秸秆埋覆与土壤耕作,其中耕深均值为18.10cm、耕深稳定性系数均值为92.75%、耕后单幅平整度均值为2.00cm、秸秆埋覆率均值为92.60%,均满足设计要求。同时,在不降低秸秆埋覆率的前提下,人字型刀辊较交错型刀辊降低功耗0.34%~17.01%;50°安装角的螺旋横刀的刀辊较35°安装角螺旋横刀的刀辊降低功耗6.81%~16.46%,达到了优化目的。

    Abstract:

    In order to deal with the problems of straw returning and soil tillage in multiple cropping rice regions of paddy-upland rotation in mid-lower Yangtze River, and reduce the power consumption and axial force of the existing interlaced-type rotary blade roller, a research about arrangement and structure parameters of the helical blades in combined cutter roller was conducted. Based on the theoretical analysis of the axial force of cutter roller, two arrangements for balancing axial forces were proposed and verified by discrete element software. The simulation results showed that the axial load stability and cutting resistance of herringbone arrangement were better than that of serrated and interlaced type. Based on the principle of herringbone type arrangement, the rotary blades ware rearranged and the supporting cutter plate was designed. In order to further reduce the power consumption of the cutter roller, the mathematical model of cutting soil with helical blades was established. Based on the mathematical model, the influence of installation angle and blade width on cutting resistance and straw burying effect was analyzed, and the optimization of the installation angle and blade width was carried out accordingly. Field tests were carried out to verify the applicability and drag reduction effect of the optimized cutter roller. The testing results showed that the optimized cutter roller was suitable for straw returning and soil tillage for most paddy fields, and the average tillage depth was 18.10cm, the stability of the tillage depth was 92.75%, the smoothness after tillage was 2.00cm, and the straw buried rate was 92.60%, which can all meet the design requirements. The results also showed that without reducing the straw buried rate, the power saving range of the herringbone-type rotary blade roller was 0.34%~17.01% compared with the interlaced-type rotary blade roller,and the power saving range of the blade roller assembling helical blades with 50° installation angle was 6.81%~16.46% compared with helical blades with 35° installation angle, which verified that the proposed blade roller can achieve the aim of optimization. The research result provided new technical equipment for the direct full amount of straw returning to the field.

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祝英豪,张居敏,曾荣,张文良,杨全军,夏俊芳.人字型水旱两用旋埋刀辊设计与试验[J].农业机械学报,2019,50(4):49-57,273.

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  • 收稿日期:2018-10-31
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  • 在线发布日期: 2019-04-10
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