摆头转台型五轴机床旋转轴运动误差测量与辨识
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国家科技重大专项(2015ZX04001051)和长江学者和创新团队发展计划项目(IRT_15R54)


Motion Error Measurement and Identification of Rotary Axis of Five-axis Machine Tool
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    摘要:

    为了快速、系统地辨识摆头转台型五轴机床旋转轴几何误差中的12项运动误差,提出了一种基于球杆仪(Double ball bar, DBB)五次安装的运动误差测量辨识方法。首先,结合摆头转台型五轴机床旋转轴分布特征,基于多体系统理论及齐次坐标变换方法建立了旋转轴局部坐标系下的测量模型,表征了空间误差向量与几何误差项之间的映射关系。其次,通过设置DBB初始安装位置及方向,实现了不同测量模式之间的连续切换,从而构造了五次安装法,辨识了摆头转台型五轴机床2个旋转轴共计12项运动误差,降低了DBB安装误差对测量及辨识结果准确性的影响。最后,在摆头转台型五轴机床上利用五次安装法进行基于DBB的运动误差测量辨识实验以及虚拟圆锥台轨迹测量实验,利用辨识值进行误差补偿,结果显示两个旋转轴的几何误差平均降低了48.89%和51.49%,虚拟圆锥台测量轨迹的半径偏差降低了50.52%。误差补偿结果验证了测量、辨识的准确性和有效性。

    Abstract:

    In order to quickly and systematically identify the 12 geometric errors of the rotary axes of five-axis machine tool with a swiveling head, a five installation method for measuring and identifying geometric error based on the double ball bar (DBB) was proposed. Firstly, based on the distribution characteristics of the rotary axes of five-axis machine tool with swiveling head, the measurement models under the local coordinate systems of the rotary axes were established based on the multi-body system theory and the homogeneous coordinate transformation method, and the mapping relationship between the volume error vectors and the geometric error terms was established, which can also be used for geometric error compensation. Secondly, initial installation position and direction of the DBB were set, the continuous switching between different measurement modes was realized, and then the five installation method was proposed, which can realize the identification of the total 12 motion errors of the two rotary axes of five-axis machine tool with swiveling head, and it reduced the impact of installation errors on the accuracy of measurement and identification. Finally, the DBB-based motion errors measurement and identification experiments were carried out on the five-axis machine tool with swiveling head by using five installation methods. The geometric errors of five-axis machine tool with a turntable-tilting head were compensated with the identification values, and the average of motion errors of the two rotary axes were reduced by 48.89% and 51.49%, respectively. The accuracy and validity of five installation method were verified.

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郭世杰,姜歌东,梅雪松.摆头转台型五轴机床旋转轴运动误差测量与辨识[J].农业机械学报,2019,50(2):402-410,426.

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  • 收稿日期:2018-08-11
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  • 在线发布日期: 2019-02-10
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