基于CFD-DEM的饲料调质器物料运动模拟与试验
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北京市科技创新服务能力建设-基本科研业务费-青年教师科研能力提升计划项目(PXM2018_014213_000033)、北京市优秀人才培养项目(2017000020124G062)和现代农业产业技术体系建设项目(CARS-43-01A)


Numerical Simulation and Experiment on Raw Material in Feed Conditioner Based on Coupled CFD-DEM
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    摘要:

    为探究饲料调质器中物料的运动规律和黏结状态,基于CFD-DEM耦合的方法对调质器的工作过程进行仿真建模和作业参数优化。耦合模型建立方法:采用Pro/E三维软件建立调质器结构模型;利用Gambit软件对其进行网格划分,利用Fluent中的RNG k-ε湍流模型作为流体模型;利用离散元软件EDEM中的Hertz-Mindlin with bonding模型建立饲料原料湿黏模型,并对两种模型进行边界参数和耦合参数等设定。以桨叶安装角、调质轴转速、填充率为试验因素,以调质器出料量为评价指标,按照三因素五水平正交旋转组合试验设计方法进行试验研究。利用Design-Expert 8.0.6软件回归分析法和响应面分析法,建立了3个因素对调质器作业评价指标影响的数学模型,对调质器模型作业参数优化并进行了试验验证。结果表明,各因素对调质器出料量的影响显著性由大到小依次为填充率、调质轴转速、桨叶安装角;最佳作业参数组合方案为:桨叶安装角38.49°、调质轴转速182.2r/min、填充率58.4%,此时调质器出料量较高,生产率为13.1g/s。

    Abstract:

    Feed conditioner is a key component in the pellet mill, and conditioning is a very process during the pelleting and extrusion. To explore the movement rule and bonding state of materials in feed conditioner, the working process of small axial conditioner was simulated and optimized based on the CFD-DEM gas-solid coupling mathematical model. The method of establishing the coupling model was as follows: the structure model of the conditioner was built by the 3D software Pro/E, and the grid of the model was meshed by the software Gambit. The RNG k-ε turbulence model in the software Fluent was used as the fluid model. Afterwards, the discrete element model of wet stick feed materials was established by the software EDEM, and then the boundary parameters and coupling parameters of coupling models were set to be the basis of simulation. The blade installation angle, speed of conditioner and filling rate were selected as the influencing factors, and the output result was selected as evaluating indicator, thus the performance optimization experiments were carried out under the quadratic orthogonal rotation design. Based on the software regression analysis of Design-Expert 8.0.6 and response surface analysis method, the relationship between the three influencing factors and evaluating indicator was established. The results of the study showed that speed regulator and filling rate had an extremely significant effect on the evaluating indicator (P<0.01), and blade installation angle had a significant effect on the evaluating indicator (P<0.05). The output result of raw materials was selected as the chosen target;by using response surface method, the optimal aggregative index could be obtained under the condition that the blade installation angle was 38.49°, speed of conditioner was 182.2r/min, and filling rate was 58.4%. In this case, the output result of raw materials was 13.1g/s. Therefore, the conditioner had good practicability in the process of conditioning feed raw materials;the research provided references for performance improvement of feed conditioner and the parameters optimization of processing technology.

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彭飞,方芳,王红英,黄志刚,付宗强,高东明.基于CFD-DEM的饲料调质器物料运动模拟与试验[J].农业机械学报,2018,49(12):355-363.

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  • 收稿日期:2018-07-16
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  • 在线发布日期: 2018-12-10
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