叶轮与导叶叶片数匹配对井用潜水泵性能的影响
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国家自然科学基金项目(51609106)、江苏省自然科学基金项目(BK20150508)、江苏高校自然科学研究项目(15KJB570001)、江苏省博士后科研计划项目(1501069A)和流体及动力机械教育部重点实验室开放基金项目(szjj2015-023)


Matching Number of Blades between Impeller and Diffuser Blade Effect on Performance of Well Submersible Centrifugal Pump
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    摘要:

    叶轮与导叶叶片数对泵的扬程、效率等都具有较大的影响。选取250QJ140型井用潜水泵作为研究对象,采用数值计算与试验相结合的方法,在叶轮与导叶叶片数组合变化下,对井用潜水泵的性能变化规律和内部流场分布进行了研究。基于不改变其他几何参数的原则,建立16组不同叶片数组合的两级井用潜水泵模型。采用ANSYS ICEM软件对各组模型分别进行了结构化网格划分,进而在ANSYS CFX 商用软件中对各组模型进行了多工况定常数值计算。各组数值计算均选用标准k-ω湍流模型和标准壁面函数,获得了各组模型在不同工况下的性能预测值。通过各组方案性能预测值的对比可以发现:在额定流量工况下,当叶轮与导叶叶片数均为7时,井用潜水泵模型的效率最高。在小流量工况和大流量工况下,泵内的介质流动角度发生了变化。在小流量工况下,增加叶轮与导叶的叶片数可以提高叶片对于液体介质的整流,进而提高井用潜水泵性能;在大流量工况下,较少的叶轮与导叶叶片数更能减轻叶片对液体介质的排挤作用。将大流量工况下性能较好的方案6进行了样机制造和性能试验,结果表明,模型性能较好,在额定流量工况下,扬程预测值比试验结果低2.4%,轴功率预测值比试验结果低1.6%,效率预测值比试验结果高1.1%,数值预测结果与试验结果随流量的整体变化趋势一致,证实了本文中数值计算的准确性。

    Abstract:

    The number of impeller and diffuser blades has a great influence on the head and efficiency of the pump. The 250QJ140 type well submersible centrifugal pump was selected as the research object. By the combination of numerical calculation and experiment, under the variation of blade number of impeller and diffuser, the performance variation and internal flow field distribution of submersible pump were analyzed. Based on the principle of not changing other geometric parameters, 16 submersible pump models with two different combinations of blades were established. ANSYS ICEM software was used to structure each group of models separately, and then the ANSYS CFX commercial software was used to calculate the multi-working constant of each model. For each set of numerical calculation, standard k-ω turbulence model and standard wall function were selected to obtain the performance prediction values of each model under different operating conditions. Compared the predictions of the performance of each group, it can be found that the efficiency of submersible pump model was the highest when the number of impeller and guide vane was 7 at the rated flow rate. Under the low flow conditions and high flow conditions, the pump medium flow angle was changed. Under low flow conditions, increasing the number of blades of the impeller and guide vanes can improve blade rectification of the liquid medium, thereby improving the performance of submersible pumps used in wells. In the case of large flow rates, fewer impellers and guide vane blades were more capable of reducing the effect of the blade on the liquid media crowding. Prototype manufacturing and performance test were carried out under the condition of good performance in large flow conditions. The test results showed that the model performance was better. Under the rated flow conditions, the predicted values of head and shaft power were 2.4% and 1.6% lower than those of the test result, and the predicted efficiency was 1.1% higher than that of the test results. The overall changing trend of numerical prediction results and experimental results with the flow was consistent, which confirmed the numerical accuracy of the research.

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王洪亮,施卫东,杨阳,周岭,陆伟刚.叶轮与导叶叶片数匹配对井用潜水泵性能的影响[J].农业机械学报,2018,49(7):103-111.

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  • 收稿日期:2018-03-27
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  • 在线发布日期: 2018-07-10
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