基于注入截面法的颗粒饲料离散元模型参数标定
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现代农业产业技术体系建设专项资金项目(CARS-43-01A)、公益性行业(农业)科研专项(201203015)和北京工商大学青年教师科研启动基金项目(QNJJ2018-17)


Calibration of Discrete Element Model Parameters for Pellet Feed Based on Injected Section Method
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    摘要:

    采用离散元法进行颗粒饲料后喷涂、冷却、输送、仓储、饲喂等关键环节的工作过程仿真分析时,需要建立颗粒饲料离散元模型并通过测定休止角来标定离散元参数,用以测定休止角的传统装置与方法,存在样品用量多、测定繁琐的情况。本文提出了一种基于注入截面法的休止角测定装置与方法,通过颗粒堆积体截面的轮廓线直接获取休止角,从而进行休止角的模拟与测定。建立与颗粒饲料形态相近的离散元模型,借用GEMM(Generic EDEM material model database)数据库获得离散元模型参数范围。以滑动摩擦因数X1、碰撞恢复系数X2和滚动摩擦因数X3为试验因素,以颗粒饲料堆积休止角Y1为评价指标,按照3因素5水平正交旋转组合设计试验方法,利用Design-Expert 8.0.6软件回归分析法和响应面分析法,建立了3个因素以堆积休止角为评价指标的数学模型。以颗粒饲料休止角真实测得值为目标,对回归模型进行寻优,得到优化后的标定参数组合:颗粒饲料间滑动摩擦因数为0.41,碰撞恢复系数为0.53,滚动摩擦因数为0.08。以此优化解进行仿真试验,结果显示预测休止角为29.43°±0.70°,误差为3.1%,休止角仿真和试验在堆积角度和形态上相似度较高。结果表明了基于注入截面法的颗粒饲料离散元建模与休止角测定试验的有效性和可行性。

    Abstract:

    In the process of discrete element numerical calculation, such as post spraying, cooling, transportation, storage, feeding and so on, the establishment of particle model is an important factor to affect the accuracy of simulation. The discrete element parameters were calibrated by measuring the angle of repose. The apparatus and method used for determining the angle of repose existed a few problems, such as more sample consumption and cumbersome measurement. Therefore, calibration work for particle parameters was essential. A new apparatus and method were proposed for actively simulation and determination by the cross-sectional profile of particles’ accumulation. The discrete element model similar to pellet feed was established based on the template plate in the software EDEM and Pro/E. The sliding friction coefficient X1, restitution coefficient X2, and rolling friction coefficient X3 were selected as the influencing factors, and the accumulation angle of repose was selected as evaluating indicators, thus the performance optimization experiments were carried out under the quadratic orthogonal rotation design. Based on the software regression analysis of Design-Expert 8.0.6 and response surface analysis method, the relationship between the three influencing factors and evaluating indicator was established. The measured value of repose angle for pellet feed was selected as the chosen target;by using response surface method, the optimal aggregative index could be obtained under the condition that the sliding friction coefficient among pellet feed was 0.41, restitution coefficient was 0.53, and rolling friction coefficient was 0.08. In the end, the discrete element method combined with the apparatus based on injected section method were verified in the test trail. Under the same condition with simulation, the predicted value for angle of repose was 29.43°±0.70°. Under this scheme, field test result showed that the angle of repose for pellet feed was 28.55°±0.37°. In comparison with simulation value, the error of the angle of repose was 3.1%, which showed that the modeling method of pellet feed and the apparatus based on injected section used for determining the angle of repose were validated and available. The research showed that the optimal parameter combination could be used as reference value when selecting the simulation parameters of pellet feed in the DEM simulation. Meanwhile, the parameters calibration method based on the injected section method was feasible, which could provide references for the numerical determination of other agricultural particulate materials.

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彭飞,王红英,方芳,刘玉德.基于注入截面法的颗粒饲料离散元模型参数标定[J].农业机械学报,2018,49(4):140-147. PENG Fei, WANG Hongying, FANG Fang, LIU Yude. Calibration of Discrete Element Model Parameters for Pellet Feed Based on Injected Section Method[J]. Transactions of the Chinese Society for Agricultural Machinery,2018,49(4):140-147.

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  • 收稿日期:2017-09-28
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  • 在线发布日期: 2018-04-10
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