丘陵山区农用仿形行走动态调平底盘设计与试验
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国家自然科学基金项目(51405494)


Terrain Adaptive and Dynamic Leveling Agricultural Chassis for Hilly Area
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    摘要:

    针对丘陵山区农业机械通过性差、车身难以保持水平、机械化薄弱的问题,设计了一种丘陵山区农用仿形行走动态调平底盘。底盘4组调平悬架的悬臂夹角可精确调节,不仅能在崎岖地面上实现全时多轮驱动、多自由度仿形行走,而且通过悬架悬臂夹角调节实现车体调平控制,同时解决丘陵山区农用动力底盘行走、作业的两大难题。底盘在仿形行走过程中,倾角传感器实时测量车身倾斜角度,并计算出各悬架悬臂夹角瞬时调节量,精确调整各悬架悬臂夹角实现底盘动态补偿调平。参照中小型东方红500型农用拖拉机设计底盘样机,建立虚拟样机三维模型,并导入动力学分析软件ADAMS中进行仿真分析,底盘在多自由度仿形行走过程中,可在0.5°精度范围内实现动态调平。研制小比例样车,通过土槽试验验证底盘在多自由度仿形行走过程中,可在1°精度范围内实现动态调平。仿真、土槽与自然地面试验验证了理论分析和计算结果,为丘陵山区农用仿形行走动态调平底盘应用提供参考。

    Abstract:

    According to poor mechanical performance such as passing and leveling difficult in hilly areas, the terrain adaptive and dynamic leveling agricultural chassis for hilly area was designed. Four groups of leveling suspension’s cantilever angle can be precisely adjusted, so the chassis can not only have the capability to adjust its own configuration to accommodate to the terrain with which it interacted and contacted, but also can locomote continuously along the ground curve of terrain surface as far as possible, moreover, it also can realize the body leveling control through the suspension’s cantilever angle adjustment. The design scheme can resolve the two problems during the chassis locomotion on the uneven ground. During the terrain adaptive locomotion, the tilt sensor can measure the inclination angle of the chassis body in real time, so the instantaneous cantilever angle adjustment value of each suspension can be calculated. And the dynamic compensation leveling of the chassis can be realized by adjusting the cantilever angle of each suspension accurately. Three-dimensional model was established by using 3D modeling software referring to Dongfanghong 500 tractor, and the model was imported into dynamic analysis software ADAMS for simulation analysis. By analyzing the simulation process, the chassis can achieve dynamic leveling control so well that the accuracy of both roll angle and pitch angle just was within 0.5°. A small scale prototype was developed and tested in the soil bin, and the chassis can perform dynamic leveling control so well that the accuracy of both roll angle and pitch angle just was within 1° during terrain adaptive locomotion with multi DOF. The simulation, experiments in the soil bin or on the natural ground can verify the theoretical analysis and calculation results, and provide reference for the application of terrain adaptive and dynamic leveling agricultural chassis in the hilly area.

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刘平义,王春燕,李海涛,张蒙蒙,魏文军,张绍英.丘陵山区农用仿形行走动态调平底盘设计与试验[J].农业机械学报,2018,49(2):74-81. LIU Pingyi, WANG Chunyan, LI Haitao, ZHANG Mengmeng, WEI Wenjun, ZHANG Shaoying. Terrain Adaptive and Dynamic Leveling Agricultural Chassis for Hilly Area[J]. Transactions of the Chinese Society for Agricultural Machinery,2018,49(2):74-81.

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  • 收稿日期:2017-06-05
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  • 在线发布日期: 2018-02-10
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