提土-全膜面覆土装置作业参数优化与试验
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农业部公益性行业科研专项(201503105)和甘肃省科技重大专项计划项目(143NKDF016)


Operating Parameter Optimization and Experiment of Device with Elevating and Covering Soil on Plastic-film
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    摘要:

    为进一步研究提土-全膜面覆土装置作业参数对其覆土性能及质量的影响,解析膜顶覆土过程与规律,建立了提土-覆土过程关键参数方程,确定了试验因素及其取值范围。以刮板升运带式提土器线速度、联合机前进速度和水平双向螺旋覆土装置转速为自变量,覆土合格率为响应值,进行二次旋转正交组合试验,构建各因素与覆土合格率之间的数学模型,并结合响应曲面对各因素交互作用进行分析,探知试验因素对覆土合格率影响的主次顺序为水平双向螺旋覆土装置转速、刮板升运带式提土器线速度和联合机前进速度,获得提土-全膜面覆土装置最优作业参数:水平双向螺旋覆土装置转速为432r/min,刮板升运带式提土器线速度为1.56m/s,联合机前进速度为0.50m/s。田间验证试验表明,提土-全膜面覆土装置覆土合格率均值为99.6%,较优化前有显著提升;应用离散单元法进行提土-全膜面覆土装置在最优参数条件下的“提土-输土-覆土”动态作业过程模拟,仿真结果与田间试验验证工况基本一致,表明该装置作业参数的优化计算准确可靠。

    Abstract:

    The objectives were to study on operating parameters influence of the covering soil performance and covering soil quality with the device, and analyzing the process and regulation of covering soil on plastic-film, setting up the key parameters equation of process of elevating and covering soil on plastic-film, and determining the test factors and its scope. Quadratic rotation orthogonal combination experiment was carried out. Parameters such as soil elevating scraper belt device speed, operation machine speed, level of two-way spiral filling device speed were selected as independent variables, which would influence qualified rate of soil cover. The mathematical model was established, and then the effects of various parameters and their interactions were analyzed as well. The test results showed that effects order of three parameters on qualified rate of soil cover were as follows: level of two-way spiral filling device speed, soil elevating scraper belt device speed and operation machine speed. The optimal working parameters of device were level of two-way spiral filling device speed of 432r/min, soil elevating scraper belt device speed of 1.56m/s and operation machine speed of 0.50m/s. Confirmatory tests showed that the average value of qualified rate of soil cover was 99.6%, which was promoted significantly compared with that before optimization. Discrete element method was applied to simulate the device with elevating and covering soil on plastic-film dynamic operation process under the condition of optimal parameters of elevating, conveying and covering soil. The simulation result was consistent with the field test conditions, which showed that the device optimization operation parameters calculation was accurate and reliable.

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戴飞,赵武云,宋学锋,辛尚龙,刘凤军,辛兵帮.提土-全膜面覆土装置作业参数优化与试验[J].农业机械学报,2017,48(11):88-96. DAI Fei, ZHAO Wuyun, SONG Xuefeng, XIN Shanglong, LIU Fengjun, XIN Bingbang. Operating Parameter Optimization and Experiment of Device with Elevating and Covering Soil on Plastic-film[J]. Transactions of the Chinese Society for Agricultural Machinery,2017,48(11):88-96.

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  • 收稿日期:2016-12-18
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  • 在线发布日期: 2017-11-10
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