有机污泥干燥特性与干燥模型研究
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国家自然科学基金项目(51102136)


Drying Characteristics and Mathematical Modeling of Organic Sludge
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    摘要:

    为了有效处理含水率较高且体积庞大的有机污泥,实现与低温热解工艺相结合,进一步完善污泥处理与利用知识体系,研究了干燥温度与升温速率对污泥干燥过程中的质量、失重率、含水率、热量的影响。同时研究了不同温度下污泥的干燥速率和含水率的变化规律,并建立了污泥干燥的数学模型。实验结果表明:从不同干燥特性曲线可以看出,污泥的干燥特性符合理论的3个阶段,预热时间极短,恒速阶段持续时间也不长,最后的减速阶段时间最长。干燥终温为240℃时污泥干化时间最短,速率最快。二次模型的预测值与实测值决定系数为0.9924,均方根误差和残差平方和分别为0.035和0.032,与其他数学模型相比,二次模型对污泥干燥过程的拟合优度最高。

    Abstract:

    The purpose was to deal with organic sludge with high content and large volume effectively, and achieve to combine sludge drying with low temperature pyrolytic process. The current study focused on the effect of drying temperature and heating rate on rate of weight loss and moisture content as well as quality of sludge during drying process. The rate of drying and moisture content of sludge was also investigated at different temperatures. Furthermore, a mathematical model was developed for sludge drying. The experimental result showed that the drying characteristics of sludge had resemblance with the theoretical three stages of drying, and the rule of three stages was also obvious from different drying characteristic curves. It took very little time to warm up, and the constant speed state did not last long, while the most time was used during the final decelerating phase. With the increase of temperature, the faster the evaporation of the sludge was, the sooner the largest drying rate was, and the bigger the value was. Compared with the effect of experiment at 250℃, the effect of experimental at 240℃ was more ideal. The results showed that maximum drying rate and minimum drying time was observed for sludge at 240℃ drying temperature. The determination coefficient for the predictive and measured values of the quadratic model were 0.9924, with a RMSE and RSS of 0.035 and 0.032, respectively. Quadratic model had better correlation coefficient to the sludge drying process. The needed time could be calculated approximately with the required water content that could be gotten through the model equation. This would be of some reference value for industrial production and research.

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于镇伟,陈坤杰,高崎,陈淼,於海明.有机污泥干燥特性与干燥模型研究[J].农业机械学报,2017,48(10):286-291.

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  • 收稿日期:2017-07-07
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  • 在线发布日期: 2017-10-10
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