断齿式挤压脱水流道内流场数值模拟
作者:
作者单位:

作者简介:

通讯作者:

中图分类号:

基金项目:

农业部公益性行业科研专项 (201403019)和江苏省自然科学基金项目(BK20151073)


Numerical Simulation Analysis of Flow Field in Flow Channel of Internal Interrupted-whorl Screw Separator
Author:
Affiliation:

Fund Project:

  • 摘要
  • |
  • 图/表
  • |
  • 访问统计
  • |
  • 参考文献
  • |
  • 相似文献
  • |
  • 引证文献
  • |
  • 资源附件
  • |
  • 文章评论
    摘要:

    为了探讨在间断距离影响下断齿式螺旋流道的脱水性能,采用双流体模型对断齿螺旋在20、35、50mm 3种间断距离下的流场进行数值模拟,对比分析了3种结构参数模型下断齿式螺旋脱水装置工作性能、流道内颗粒浓度分布、颗粒速度分布及多孔介质区域内外压差分布情况。研究表明,数值模拟结果能够较为准确地推测断齿式螺旋挤压脱水装置的内部流动特性。50mm间断距离下断齿式螺旋挤压脱水装置工作效率最大下降了7.9%,20mm间断距离下出渣口颗粒体积分数下降3.2%;流道内颗粒体积分数变化分3个阶段,整体呈波浪型递增式趋势,间断长度对腔体内部流态影响较大。间断区对颗粒运动具有一定的缓冲作用,间断距离长短能够控制颗粒在腔体内的滞留时间。多孔介质区域内外侧压差在脱水后期增幅最大,相同工况下间断距离越小压差越大。本次模拟计算下最优间断距离为35mm、出渣口压力为5000Pa、转速为50r/min。该研究可为断齿式螺旋挤压脱水装置的设计提供参考。

    Abstract:

    With the rapid development of intensive livestock and poultry industry, a large amount of livestock and poultry manure is produced every year in China, which will cause environment pollution and a great waste of resources if not treated properly. Deep processing and utilization of livestock and poultry manure is required to achieve the “waste to treasure” change. Solid-liquid separation is an important procedure for the comprehensive utilization of livestock manure. In order to analyze how the dewatering performance of the interrupted-whorl screw separator was affected by different gap distance parameters, an Euler-Euler two fluid model was adopted to conduct numerical simulations of the interrupted-whorl screw with 20mm, 35mm and 50mm of gap distance. Work performances of the dewatering device in different gap distance scenarios were compared as well as the flow distribution of particle volume fraction, particle velocity distribution and the pressure distribution inside and outside the porous media region. Results showed that the numerical simulation can accurately reflect the internal flow characteristics of the interrupted-whorl screw extruding device. Working efficiency of the continuous extrusion dehydration device was decreased most by 7.9% with gap distance of 50mm. The volume fraction of cinder particles was decreased by 3.2% when the gap distance was shortened to 20mm. The variations of volume fraction changes in the runner were divided into three stages. The volume fraction was increased with a wavy shape in general and the gap length played an important role in influence on the flow pattern inside the cavity. The discontinuous zone had a certain buffering effect on the particle motion, and the length of the interval can control the retention time of particles in the cavity. The differential pressure inside and outside porous media areas had the largest growth in the late of dehydration. The smaller the gap distance under the same condition was, the greater the pressure difference became. By simulation, the optimal interrupted distance, the pressure on slag notch and speed was found to be 35mm, 5000Pa and 50r/min, respectively. This study can provide reference for the design of the spiral extrusion dewatering device.

    参考文献
    相似文献
    引证文献
引用本文

朱德文,赵维松,宗文明,曲浩丽,谢虎,曹杰.断齿式挤压脱水流道内流场数值模拟[J].农业机械学报,2017,48(10):92-100. ZHU Dewen, ZHAO Weisong, ZONG Wenming, QU Haoli, XIE Hu, CAO Jie. Numerical Simulation Analysis of Flow Field in Flow Channel of Internal Interrupted-whorl Screw Separator[J]. Transactions of the Chinese Society for Agricultural Machinery,2017,48(10):92-100

复制
分享
文章指标
  • 点击次数:
  • 下载次数:
  • HTML阅读次数:
  • 引用次数:
历史
  • 收稿日期:2016-12-20
  • 最后修改日期:
  • 录用日期:
  • 在线发布日期: 2017-10-10
  • 出版日期: