打结器连续打结试验方法与疲劳试验台设计
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国家自然科学基金项目(51375215)、国家重点研发计划项目(2016YFD0701700)和江苏高校优势学科建设工程项目(苏政办发[2014]37号)


Continuous Knot-tying Test Method of Knotter and Knotter Fatigue Test Bench Design
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    摘要:

    针对国内缺乏打结器连续打结的性能测试与疲劳试验系统,模拟方捆机捆草作业过程,提出了一种打结器连续打结试验方法与疲劳试验台设计方案。通过设计可模拟草捆回弹特性的拉绳装置使其在水平面按矩形轨迹拉绳,在绳针送绳动作配合下在垂直面形成矩形绳环,使受测试的打结器完成打结。试验台循环实现拉绳-送绳-打结动作,同时测试打结过程中的捆绳张力、主轴转矩和主轴转角。按此方案在Solidworks下建立了试验台机械系统三维模型,并对关键部件进行选型。构建了试验台参数测量与运动控制系统,基于拉绳-送绳-打结动作逻辑设计了试验台控制流程,采用LabVIEW图形化编程语言编写了测试与控制程序。打结器疲劳试验台的运行试验结果表明,该试验台机械系统与测控系统运行可靠,连续打结效率为3个/min,可为打结器研发及短时疲劳寿命考核提供试验平台。

    Abstract:

    In view of lack of continuous knot-tying performance test and fatigue test system of knotter in China, a kind of continuous knot-tying test method of knotter and design scheme of knotter fatigue test bench were proposed to simulate straw-bundling processes of square baler. By designing a rope-pulling device which can simulate springback characteristic of straw bale, the device moved on horizontal plane to pull rope according to rectangle path, and a rectangle rope ring was formed on vertical plane in cooperation with rope-sending motion of rope needle, and the tested knotter finished knot-tying. The test bench realized rope-pulling, rope-sending and knot-tying motion circularly, and tension force of the rope, torque and rotation angle of the main shaft can be measured at the same time. 3D model of mechanical system of the test bench was established under the software of Solidworks according to the proposed scheme, and type selection of its key parts was done. Parameters measurement and motion control system of the test bench was built up, and control flow of the test bench was designed on the basis of the logic among rope-pulling, rope-sending and knot-tying motion. Graphical programming language of LabVIEW was used to program the measurement and control program of the test bench. The running test results of knotter fatigue test bench showed that the mechanical system, measurement and control system of the test bench worked reliably, and continuous knot-tying efficiency of the test bench reached three knots per minute. The test bench may provide a test platform for knotter development and short-term fatigue life evaluation of knotter.

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尹建军,王新新,高强.打结器连续打结试验方法与疲劳试验台设计[J].农业机械学报,2017,48(10):84-91.

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  • 收稿日期:2017-02-07
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  • 在线发布日期: 2017-10-10
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