机械力催化玉米秸秆醇解合成乙酰丙酸乙酯工艺研究
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国家重点研发计划项目(2016YFE0112800)和国家自然科学基金面上项目(31671572)


Production Technology of Ethyl Levulinate from Corn Stover with Mechanical Grinding
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    摘要:

    利用农作物秸秆醇解合成乙酰丙酸酯近年来受到广泛关注,但秸秆的难降解结构制约了秸秆的醇解利用。机械球磨是一种新兴的机械预处理方式,机械力作用可以有效破坏生物质致密结构,提高生物质化学反应性能。以玉米秸秆为对象,首先研究了球磨工艺对乙酰丙酸乙酯及其中间产物和副产物的影响,考察了催化剂类型、催化剂浸渍球磨、球磨时间、球磨介质填充率和球料体积比等因素;球磨显著提高了乙酰丙酸乙酯的产率。在相同H+浓度的条件下,催化剂酸性越强催化效果越好;球磨时间对乙酰丙酸乙酯的影响最大,介质填充率和球料体积比对乙酰丙酸乙酯产率的影响不显著;以乙酰丙酸乙酯产率为指标优化出的球磨工艺为:不添加催化剂球磨,球磨时间为60min、介质填充率为35%、球料体积比为2。在此球磨条件下,乙酰丙酸乙酯的摩尔产率由20.08%提高到33.34%,基于纤维素的醇解产物总产率由73.18%提高到83.03%。

    Abstract:

    Alcoholysis liquefaction synthesis of levulinate esters from crop residues has attracted extensive attentions in recent years. However, the natural dense structures of biomass have become a key obstacle to the efficient use of straw for levulinate production. Ball milling is a new way of mechanical pretreatment which can effectively damage the recalcitrance of biomass and promote the availability in conversion and utilization. Ball milling can increase the production of ethyl levulinate significantly.Sulfuric acid, phosphoric acid, p-toluene sulfonic acid, Al2(SO4)3 have been applied for the conversion of biomass to ethyl levulinate. The results showed that the stronger the acidity of the catalyst was, the better the catalytic effect was under the same H+ concentration. Sulfuric acid was found to be highly active compared with other three catalysts under identical reaction conditions. And the acidity strength in sequence was sulfuric acid, p-toluene sulfonic acid, Al2(SO4)3 and phosphoric acid. The milling time had the most obvious effect on the yield of ethyl levulinate. Elevated miling time can contribute to the enhancement of reaction rate and conversion efficiency. However, the effect of filling rate and volume ratio of the spheroids on the yield of ethyl levulinate was not significant. Furthermore, based on the yield of ethyl levulinate, the optimal ball milling process was as follows: non-catalyst ball milling, 60min of the milling time, 35% of the filling rate, 2 of the volume ratio of spheroids, under this ball-milled condition,the yield of ethyl levulinate was increased from 20.08%(unmilled sample) to 33.34% (milled sample). The research result can provide some references for the production of ethyl levulinate from mechano-catalysis grinding of biomass.

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肖卫华,吕雪,侯涛,陈雪礼,赵广路,刘欢.机械力催化玉米秸秆醇解合成乙酰丙酸乙酯工艺研究[J].农业机械学报,2017,48(9):295-302.

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  • 收稿日期:2017-06-28
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  • 在线发布日期: 2017-09-10
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