可调节式秸秆粉碎抛撒还田机设计与试验
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农业部公益性行业科研专项(201503136)和教育部创新团队发展计划项目(IRT13039)


Design and Experiment on Straw Chopper Cum Spreader with Adjustable Spreading Device
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    摘要:

    针对秸秆粉碎还田机粉碎后的秸秆抛撒均匀度差和幅宽不可调节等问题,设计了一种可调节式秸秆粉碎抛撒还田机。该机主要由曲面机壳、粉碎装置、抛撒装置和传动装置等组成,可以实现玉米、小麦秸秆的粉碎和粉碎后秸秆的抛撒还田。曲面机壳包括对数螺旋线型前壳体、左侧板、右侧板和后挡板等。 Fluent仿真分析结果表明,曲面机壳相比传统折线型机壳有利于提高秸秆在机壳内的流动性。粉碎装置包括粉碎刀轴、组合甩刀、定刀等,其中粉碎刀轴两端装有扇形叶片,提高了曲面机壳内流体流动速度和曲面机壳入口处秸秆喂入性能。在曲面机壳出口处增加了装有导向叶片的导流板,并设计了一种同步调节所有导向叶片的导向叶片同步调节装置,实现了粉碎后秸秆抛撒幅宽、均匀度的可调节。田间试验表明,在拖拉机前进速度为1.8m/s,秸秆平均含水率为78.4%,拖拉机动力输出轴转速为540r/min的未收获玉米地里,秸秆粉碎长度合格率达90.01%,平均抛撒幅宽达2223.3mm,平均留茬高度为62.0mm,抛撒不均匀度为22.95%,各项性能指标均满足要求。

    Abstract:

    A straw chopper cum spreader was developed to deal with the problems of unadjustable chopped straw spreading uniformity and width. The machine which was mainly composed of a curved shell, transmission system, eight guide vanes, a deflector, a guide vane regulating device, a running gear, a hood and a straw chopping device can realize the function of crop straw chopping and chopped straw spreading. The front casing of the shell was a logarithmic spiral line surface, and the equation of the front casing was built. The comparison between curved type shell and break line type shell was made by using Fluent software, the results of which showed that the curved type shell could improve the flowability of straw in the shell. A row of stationary blades was mounted to support the chopping process of the combined flails, which could help to reduce length of the chopped straw. The distance between the stationary blade and combined flail was determined according to the chopping quality. The fan-shaped blades which were mounted on both side of the roller increased the fluid flow rate, and improved the straw feeding ability. The guide vane can guide the flow of chopped straw at the outlet of the shell, which improved the spreading uniformity of the chopped straw. The guide vane regulating device can control the spreading width, velocity and uniformity of the chopped straw by adjusting the guide vanes position on the deflector. The structural parameters of the guide vane regulating device were determined according to the features of mechanisms. Field experiment results showed that with the forward speed of 1.8m/s, straw moisture of 78.4%, and PTO rotation speed of 540r/min in the unharvested cornfield, the machine could achieve a qualification rate of straw chopping of 90.01%, spreading width of 2223.3mm, average stubble height of 62.0mm, and spreading unevenness of 22.95%. The performance indexes of the machine satisfied the agronomic requirements of returning straw onto soil surface. The research can provide some references for the design of new chopper with good straw chopping and spreading ability.

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章志强,何进,李洪文,王庆杰,琚佳伟,鄢雄磊.可调节式秸秆粉碎抛撒还田机设计与试验[J].农业机械学报,2017,48(9):76-87.

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  • 收稿日期:2016-12-18
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  • 在线发布日期: 2017-09-10
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