烟草夹持式智能打顶机设计与试验
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山东省现代农业产业技术体系棉花产业创新团队项目(SDAIT-03-09)、中国烟草总公司山东省公司科技重大专项和重点项目(KN216)、山东省重点研发项目(2016GNC112005)和山东省“双一流”奖补资金项目(SYL2017XTTD14)


Design and Test of Intelligent Tobacco Topping Machine with Clamping Belt
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    摘要:

    针对烟草现有打顶抑牙机难以实现烟花收集的问题,设计了一种夹持式智能打顶机,主要由高地隙作业底盘、夹持式智能打顶装置与收集装置组成。夹持式智能打顶与收集装置主要由烟草高度图像识别控制系统、升降机构、夹持输送机构、切割机构、刀片消毒系统、抑牙剂喷施系统和收集系统组成,可实现烟草高度识别、打顶高度调整、烟花收拢、夹持切割、刀片消毒、抑牙剂喷施与烟花收集等联合作业,具有结构紧凑、功能齐全和智能化程度高的优点。在打顶升降机构中采用配重来平衡打顶机构的质量,降低了起升电动机的驱动力矩,能够节约64%的能源。试验结果显示,该机打顶准确率为95%,收集率达到98%,能够满足使用要求。

    Abstract:

    In order to collect tobacco flowers cut off, an intelligent tobacco topping machine with clamping belt was designed. It was mainly composed of a high ground clearance chassis, an intelligent topping device with clamping belt and a collecting device. The high ground clearance chassis used four-wheel drive and steering technology, and it had advantages of good through performance and high stability. The intelligent topping device was made up of an image recognition and control system of tobacco height, a lifting mechanism, a belt clamping mechanism, a cutting mechanism, a blade disinfection system and a restrain-germinating spraying system. Tobacco height recognition, topping height adjustment, tobacco flower gathering, clamping and cutting, blade disinfection, restrain-germinating spraying and other joint operations can be achieved by this intelligent topping device. This device had advantages of compact structure, full function and high intelligence. Belt conveyor was installed below the bottom of topping device, and tobacco flowers cut off was transported to the collection basket. In order to reduce the drive torque of electric lifting motor, a counterweight was used to balance the topping mechanism, and 64% energy can be saved. Experimental results indicated that topping accuracy rate was about 95%, collecting accuracy rate was about 98%, and it can meet the production requirements.

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范国强,杨庆璐,张晓辉,王金星,陈瑞,葛云勇.烟草夹持式智能打顶机设计与试验[J].农业机械学报,2017,48(7):121-126. FAN Guoqiang, YANG Qinglu, ZHANG Xiaohui, WANG Jinxing, CHEN Rui, GE Yunyong. Design and Test of Intelligent Tobacco Topping Machine with Clamping Belt[J]. Transactions of the Chinese Society for Agricultural Machinery,2017,48(7):121-126

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  • 收稿日期:2016-11-23
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  • 在线发布日期: 2017-07-10
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