含间隙超精密压力机柔性多连杆机构动力学建模与仿真
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国家自然科学基金项目(51405238)、江苏省自然科学基金项目(BK20140728)和中央高校基本科研业务费青年项目(KJQN201558)


Dynamic Modeling and Simulation of Flexible Multi-link Mechanism including Joints with Clearance for Ultra-precision Press
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    摘要:

    建立柔性多连杆机构动力学模型对分析超精密压力机下死点动态精度具有极其重要的作用。传统的超精密压力机多连杆机构动力学模型一直忽略旋转副和球面副间隙以及曲轴和连杆柔性的影响,从而导致分析精度较低。为更准确地分析其动态响应特性,建立了一种考虑旋转副和球面副间隙及曲轴和连杆柔性影响的改进柔性多连杆机构的动力学模型。仿真结果表明,旋转副和球面副间隙的存在对机构的动态响应特性有很大影响;曲轴中心和球铰球心的运动特征主要表现为2个阶段:自由运动和冲击运动。此外,研究了间隙和曲轴输入转速对多连杆机构动态响应特性的影响,得出了随着间隙尺寸的增加,滑块下死点位置上移,滑块的速度和加速度峰值先减小后增加;随着曲轴转速的增加,滑块下死点位置和最大偏差值也逐渐增大,滑块的速度和加速度显著增加。

    Abstract:

    It’s essential to establish a dynamic model of flexible multi-link mechanism with clearance for ultra-precision press to analyze its dynamic response. Traditionally, the rigid model of multi-link mechanism often neglects the effect of revolute and spherical clearance joints, and flexibility of crank shaft and linkage, which reduces the analysis precision. To investigate its dynamics more accurately, an improved dynamic model of flexible multi-link mechanism with clearance was established, which considered the effect of revolute and spherical clearance joints, and flexibility of crank shaft and linkage. It was demonstrated that the revolute and spherical clearance affected the dynamic response of the mechanism dramatically and the motion of the crank shaft center and ball center of spherical joint were mainly characterized by only two phases: free flight and impact motion. In addition, the influence of the clearance size and speed of crank shaft on the dynamic characteristics of the multi-ink mechanism was also investigated. The results showed that with the increase of the clearance size, the position of the slider’s lower dead center was moved up simultaneously, the peak values of velocity and acceleration were decreased to a minimum and then increased with the increase of clearance size and speed. With the increase of crankshaft speed, the position of the slider’s lower dead center and the maximum deviation value were also increased gradually, and the values of velocity and acceleration were increased significantly.

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郑恩来,张航,朱跃,康敏.含间隙超精密压力机柔性多连杆机构动力学建模与仿真[J].农业机械学报,2017,48(1):375-385. ZHENG Enlai, ZHANG Hang, ZHU Yue, KANG Min. Dynamic Modeling and Simulation of Flexible Multi-link Mechanism including Joints with Clearance for Ultra-precision Press[J]. Transactions of the Chinese Society for Agricultural Machinery,2017,48(1):375-385.

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  • 收稿日期:2016-05-31
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  • 在线发布日期: 2017-01-10
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