王超越,王福军.离心泵瞬态模拟中滑移界面形状和位置研究[J].农业机械学报,2017,48(1):81-88.
WANG Chaoyue,WANG Fujun.Shape and Position of Sliding Interface for Transient Flow Simulation of Centrifugal Pump[J].Transactions of the Chinese Society for Agricultural Machinery,2017,48(1):81-88.
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离心泵瞬态模拟中滑移界面形状和位置研究   [下载全文]
Shape and Position of Sliding Interface for Transient Flow Simulation of Centrifugal Pump   [Download Pdf][in English]
投稿时间:2016-09-22  
DOI:10.6041/j.issn.1000-1298.2017.01.011
中文关键词:  离心泵  滑移网格法  滑移界面  瞬态分析
基金项目:国家自然科学基金项目(51321001、51139007)和“十二五”国家科技支撑计划项目(2015BAD20B01)
作者单位
王超越 中国农业大学 
王福军 中国农业大学 
中文摘要:滑移网格法是分析离心泵瞬态流场的最主要方法,其中滑移界面形状和位置的选取方式对流场计算结果有直接影响,而目前对如何选取离心泵滑移界面并无统一的看法。以一台离心泵为研究对象,采用5种不同的滑移界面方案分别对水泵流场进行瞬态模拟,对比不同工况下的外特性、基本流态和隔舌处压力脉动特性等。研究表明,方案I(紧贴叶轮的短一字形滑移界面)和方案Ⅴ(环绕叶轮的倒U字形滑移界面)的水泵效率平均计算误差均在1%左右,且两者在轴面流态和蜗壳进口的速度分布上均与实际情况吻合良好,而方案Ⅴ更能突出泵腔流体流速的梯度变化,且在隔舌处的压力脉动特性方面最符合已有研究结果。方案Ⅲ(紧贴叶轮的长一字形滑移界面)和方案Ⅳ(紧贴基圆的长一字形滑移界面)均将整个泵腔设为旋转域,水泵效率计算误差达5.2%和9.2%,且两者的轴面流态也明显有悖于已有研究结论。方案Ⅳ和方案Ⅱ(紧贴基圆的短一字形滑移界面)均将旋转域紧贴隔舌,导致隔舌对液流的切割作用被放大,表现为隔舌处的进口流速严重下降。综合分析表明,直接将泵腔设为旋转域和将滑移界面紧贴隔舌的做法均会使模拟结果有较大偏差,推荐将滑移界面取为环绕叶轮的倒U字形,该方式能在保证模拟精度的同时反映最真实的流动特性。
WANG Chaoyue  WANG Fujun
China Agricultural University and China Agricultural University
Key Words:centrifugal pump  sliding mesh method  sliding interface  transient analysis
Abstract:Sliding mesh method is one of the most important methods for analyzing transient rotor-stator coupling of centrifugal pump. The shape and position of sliding mesh interface have direct impacts on the calculation results of transient flow field. However, until now there was no uniform view on how to select the sliding mesh interface. A centrifugal pump was taken as study object. Five different sliding mesh interface schemes were used to simulate the transient flow field. Results showed that the average simulation errors of pump efficiencies for scheme I (i.e., the short line-shaped interface close to impeller outlet) and scheme V (i.e., the inverted U-shaped interface surrounding impeller) were both about 1%. The streamlines in meridian plane and velocities in volute inlet for both schemes were in line with existed experimental results. Specially, the scheme V can give more reasonable gradient of velocity in pump chamber, and gain right results of pressure fluctuation in tongue area. Both scheme Ⅲ (i.e., the long line-shaped interface close to impeller outlet) and scheme Ⅳ (i.e., the long line-shaped interface close to base circle of spiral casing) set the pump chamber to a rotating domain, and gave the simulation errors of pump efficiency as 5.2% and 9.2%, respectively, which also resulted in incorrect streamlines in meridian plane. Both scheme Ⅳ and scheme Ⅱ (i.e., the short line-shaped interface close to base circle of volute casing) set the rotating domain close to tongue, and caused shearing action of tongue to be enlarged. The inlet velocities in tongue area were decreased seriously. In summary, the schemes that made the entire pump chamber into rotating domain or made the interface close to the tongue would make the simulation results unreasonable. The scheme taking the inverted U-shaped interface surrounding impeller as interface was suggested. This scheme can guarantee the simulation accuracy and reflect the real characteristics of the flow field.

Transactions of the Chinese Society for Agriculture Machinery (CSAM), in charged of China Association for Science and Technology (CAST), sponsored by CSAM and Chinese Academy of Agricultural Mechanization Science(CAAMS), started publication in 1957. It is the earliest interdisciplinary journal in Chinese which combines agricultural and engineering. It always closely grasps the development direction of agriculture engineering disciplines and the published papers represent the highest academic level of agriculture engineering in China. Currently, nearly 8,000 papers have been already published. There are around 3,000 papers contributed to the journal each year, but only around 600 of them will be accepted. Transactions of CSAM focuses on a wide range of agricultural machinery, irrigation, electronics, robotics, agro-products engineering, biological energy, agricultural structures and environment and more. Subjects in Transactions of the CSAM have been embodied by many internationally well-known index systems, such as: EI Compendex, CA, CSA, etc.

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