油菜联合收获割台落粒横流气压收集装置设计与试验
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国家自然科学基金项目(51205150、31671592)


Design and Test of Transverse Positive Pressure Airflow Collection Device for Header Losses of Rape Combine Harvester
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    摘要:

    针对机播油菜提出了一种对行作业、基于横向正压气流的割台落粒在线收集方法及装置,并通过理论计算、虚拟仿真和台架试验对收集过程进行了分析和优化。首先通过理论分析,确定下落高度和气流速度2个因素为主要考察对象;然后利用Fluent-EDEM气固耦合仿真方法分析了无秸秆条件下2个因素对收集过程的影响规律并对装置结构提出了改进措施;最后利用有秸秆条件下的台架试验验证了改进措施的有效性。试验结果表明:籽粒收集率随下落高度的降低而升高,随气流速度的升高先增大后减小,且二者间交互作用影响显著;试验获得最佳参数组合为A3B3C3,即辅助网板安装于4号收集槽、籽粒下落高度为200mm、变频器设置为50Hz;增设辅助收集网板和对收集槽进行网格化处理对收集效果的提升作用明显,相同试验条件下的最佳收集率由48.02%增至70.34%,但网板安装位置及其与其他因素间的交互作用影响均不显著。

    Abstract:

    In order to reduce the header splashing losses of rape combine harvester, an online collection method with its device was proposed based on the transverse positive pressure airflow for row depending rape harvester. The collection process was analyzed and optimized by theoretical calculation, virtual simulation and bench test. The falling height of rapeseeds and airflow velocity were selected as main studying factors by theoretical analysis firstly. Fluent-EDEM coupling simulation tests were carried out to analyze how these two selected factors affected the collection rate without rape stalks, and two counter measures, including addition of auxiliary collection screen and gridding the collecting grooves were put forward. Finally, the bench tests were conducted to verify whether the measures were effective. The results showed that rapeseeds collection rate was increased with the decrease of falling height, and gone down with the descending of airflow velocity. The falling height, airflow velocity and interaction between them influenced rapeseeds collection rate significantly. The location of auxiliary collection screen and its interactions between other factors were not significant. The best test combination was A3B3C3. It was under the condition with auxiliary collection screen installed on the fourth collection grove, falling height set as 200mm and frequency of the converter was 50Hz. With gridded collecting grooves and auxiliary collection screen, the best collection rate was 70.34%, while without them the collection rate was sharply decreased to 48.02%, which indicated that the two improving measures were effective.

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黄小毛,查显涛,宗望远,陈辉.油菜联合收获割台落粒横流气压收集装置设计与试验[J].农业机械学报,2016,47(s1):227-233. Huang Xiaomao, Zha Xiantao, Zong Wangyuan, Chen Hui. Design and Test of Transverse Positive Pressure Airflow Collection Device for Header Losses of Rape Combine Harvester[J]. Transactions of the Chinese Society for Agricultural Machinery,2016,47(s1):227-233.

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  • 收稿日期:2016-07-20
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  • 在线发布日期: 2016-10-15
  • 出版日期: 2016-10-15