勺链式马铃薯排种器自补种系统设计与试验
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国家重点研发计划重点专项(2016YFD0700103)和“十二五”国家科技支撑计划项目(2015BAF32B02)


Design and Experiment on Automatic Compensation System of Spoon-chain Potato Metering Device
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    摘要:

    针对勺链式马铃薯排种器普遍存在的漏种问题,提出了一种基于电容值精确测量技术的漏种检测方法,设计了电容式漏种检测传感器,以及以PLC为核心的自补种系统,实现了该系统在马铃薯种植机上的应用,并试验研究了该系统的补种性能。试验结果表明:排种速度为0.3~0.7m/s时,原始漏种率为7%~11.3%,排种株距误差率为3.3%~9.1%;经自补种系统补偿后,最终漏种率为1.1%~1.75%,补种株距误差率为7.6%~16.9%;在试验范围内,随排种速度增大,补种成功率变化不大,平均为84.6%。设计的电容式漏种检测传感器检测可靠,自补种系统补偿效果显著,补种株距精度满足马铃薯种植要求。

    Abstract:

    Spoonchain metering is the most widely used metering device in small and mediumsized potato planter at present because of its high reliability, low cost and adjustable plant spacing. Its performance is closely related with the planting quality. However, spoonchain metering still encounters loss sowing problem, which can be reduced by optimizing structure and parameters of metering device. Nevertheless, the rate of loss sowing is still around 7%. Artificial assistance metering can resolve these problems effectively but with increased labor intensity and hidden danger. In order to solve this problem, a loss sowing detection method based on capacitance value precision measurement technology was proposed in this paper, and an automatic reseeding system was designed which was mainly composed of control system, capacitance sensor and reseedmetering device. In order to test performance of the automatic compensation system, a performance test was carried out using selfmade device. Spoonchain was driven by a servo motor and its speed was adjusted by servo driver. Reseedingchain was driven by a servo motor and its speed was controlled by PLC controller. Micro potatoes, with diameter of 25~30mm, were used in main metering system and reseeding system. The metering speed was set as 0.3, 0.4, 0.5, 0.6, 0.7m/s, and the number of theoretical seed metering was 600 at different speeds. By mounting a laser sensor on seed discharge hole, the number of normal seeding and reseeding were recorded by PLC automatically. Total seeding, loss sowing, normal seeding, theoretical seeding, reseeding rate, original rate and final rate of loss sowing can be calculated. The tests showed that, with the metering speed increasing from 0.3m/s to 0.7m/s, the original rate of loss sowing, the final rate of loss sowing, the metering row spacing error and the reseeding row spacing error were increased from 7% to 11.3%, 1.1% to 1.75%, 3.3% to 9.1% and 7.6% to 16.9%; with the increasing of chain speed, changes of reseeding rate were relatively small, and the final rate of loss sowing was less than 1.75%, and rate of reseeding was around 84.6%. The performance of the designed compensation system is stable, and the loss sowing problem of potato spoon-chain metering device can be solved well.

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牛康,周利明,苑严伟,刘阳春,方宪法.勺链式马铃薯排种器自补种系统设计与试验[J].农业机械学报,2016,47(s1):76-83. Niu Kang, Zhou Liming, Yuan Yanwei, Liu Yangchun, Fang Xianfa. Design and Experiment on Automatic Compensation System of Spoon-chain Potato Metering Device[J]. Transactions of the Chinese Society for Agricultural Machinery,2016,47(s1):76-83.

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  • 收稿日期:2016-07-20
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  • 在线发布日期: 2016-10-15
  • 出版日期: 2016-10-15
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