青苹果片过热蒸汽瞬时压降膨化动力研究
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国家自然科学基金项目(31271913)


Dynamic Study on Instant Pressure Drop Puffing of Granny Smith Apple Slices Using Superheated Vapor
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    摘要:

    针对过热蒸汽瞬时压降膨化动力不明晰、膨化程度调控困难的问题,建立了片状物料膨化动力通用数学模型,表明膨化的能量源自于物料内部过热液体闪急蒸发做功和过热蒸汽瞬时释放做功2部分。由于不同含水率的待膨化样品孔隙率不同,而且膨化前过蒸汽加热过程中热交换所产生的冷凝水质量也不同,从而膨化前样品的孔隙率产生了不同的变化。因此,膨化度与物料的含水率、孔隙度有关,也与过热蒸汽的状态有关。以青苹果片为试验材料,结果表明待膨化样品的孔隙率随着含水率的增大而明显减小。采用温度和压力分别为430~470K和0.1~0.5MPa、过热蒸汽膨化含水率为15%~35%的青苹果片,运用建立的膨化动力模型可有效地预测和评价膨化条件与膨化度的关系(R>0.89)。增大蒸汽压力,对冷凝水的影响不大,可增大过热液体和过热蒸汽做功,对提升膨化动力和膨化效果最明显;升高过热蒸汽温度仅能提高过热液体做功,但显著增大的冷凝水量使得过热蒸汽做功减小,对提高膨化动力及膨化效果不明显;增加物料的含水率明显地增大过热液体做功,但是由于冷凝水量明显增加而降低了过热蒸汽做功,总体上表现为较大程度增大了膨化动力和膨化度。

    Abstract:

    Unclear puffing power has always been an important problem for instant pressure drop puffing process using superheated vapor. And the condensation water produced by superheated vapor is absorbed by the food material before puffing, which possibly makes bad effect on puffing ratio.A general mathematical model of puffing power was established.Results indicated that puffing energy was produced by flash evaporation of superheated water from internal material and instant release of superheated vapor.Besides,porosity of sample varied with different sample moisture contents and condensation water generated in thermal transfer process before puffing.Thus,puffing ratio was related to the sample moisture content,porosity and status of superheated vapor.Using Granny Smith green apple slice as experimental objects,results suggested that porosity of sample was significantly decreased with the increase of sample moisture content.At temperature of 430~470K,pressure of 0.1~0.5MPa and apple moisture content of 15%~35%,the established puffing power model could effectively predict and evaluate the relationship between puffing condition and puffing ratio (R>0.89).High vapor pressure had insignificant influence on condensation water,and distinctively elevated the energy of superheated water and superheated vapor,which resulted in the biggest puffing ratio.High temperature of superheated vapor can only strengthen superheated water energy,but significant increase of condensation water mass led to superheated vapor energy reduction,and it had slight effects on puffing energy improvement and puffing effect.Moreover,high moisture content of sample significantly increased superheated water energy,but condensation water reduced superheated vapor energy,which generally showed great effects on improvement of puffing power and puffing ratio.The research results illustrated the power mechanism of instant pressure drop puffing process using superheated vapor,which would be helpful to further study on the control of puffing ratio.

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安凤平,郭瑞,宋洪波,黄群,滕慧,李涛.青苹果片过热蒸汽瞬时压降膨化动力研究[J].农业机械学报,2016,47(8):227-232,324.

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  • 收稿日期:2016-01-20
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  • 在线发布日期: 2016-08-10
  • 出版日期: 2016-08-10