环模秸秆压块机吨燃料能耗试验与工艺优化
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江苏省农业科技支撑计划资助项目(BE2013412);江苏省高校优势学科建设工程资助项目(苏财教(2011)8号);农业科技成果转化资金资助项目(2013GB2C100182);丹阳市科技创新培育计划资助项目(CX2012033)


Energy Consumption Test and Process Optimization for Circular Mold Briquetting Machine
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    摘要:

    以水稻秸秆为原料,利用9JYK—2000A型环模秸秆压块机进行压缩成型试验研究,以主轴转速、含水率、成型温度和模辊间隙为影响因子,以压块机吨燃料能耗为响应函数。寻求工艺参数对压块机吨燃料能耗影响规律和最优组合。利用Design-Expert 8.0.6的回归分析法及响应面分析法,建立并分析了4个因子对试验指标影响的数学模型。结果表明:主轴转速为160.8r/min、含水率为(23.92±3)%、成型温度为84.5℃、模辊间隙为2.47mm条件下,压块机吨燃料能耗为27.10kW·h/t,所生产成型压块的松弛密度均值为1.023g/cm3;各因素对压块机吨燃料能耗贡献率由主到次依次为:主轴转速、含水率、模辊间隙、成型温度;试验验证模型预测值与试验值之间相对误差均值为4.50%,可用来预测环模秸秆压块机的吨燃料能耗。

    Abstract:

    Compression modeling tests were performed by taking a 9JYK—2000A circular mold briquetting machine as testing apparatus and rice straw as the raw material. According to the experimental result, the effect rules of craft parameters on the energy consumption per ton solid biofuel of straw briquetting machine were analyzed, and the optimal parameter combination was obtained. Based on the Design-Expert 8.0.6 regression analysis method and response surface method, a mathematical model was established by taking fuel consumption per ton as response, to analyze the influence of the four factors, named the moisture content, operation temperature, clearances between rolls and die and the spindle speed. The result indicated that when the raw material had the moisture content of (23.92±3)%, operation temperature of 84.5℃, the gap of roll-die of 2.47mm and the spindle speed of 160.8r/min, the relax density mean was 1.023g/cm3, and the energy consumption per ton was 27.10kW·h/t. The order of contribution rate of every experiment factor on target index was obtained as follows: spindle speed, moisture content, clearances between rolls and die, operation temperature. The relative error between the calculated values and experimental values was 4.50%, which proved that the regression model equations could be used to predict the fuel consumption per ton of circular mold briquetting machine.

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段建,陈树人,姚勇,蒋小霞.环模秸秆压块机吨燃料能耗试验与工艺优化[J].农业机械学报,2013,44(Supp1):149-155. Duan Jian, Chen Shuren, Yao Yong, Jiang Xiaoxia. Energy Consumption Test and Process Optimization for Circular Mold Briquetting Machine[J]. Transactions of the Chinese Society for Agricultural Machinery,2013,44(Supp1):149-155.

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  • 在线发布日期: 2013-10-22
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