微细铣削表面粗糙度预测与试验
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石文天,讲师,主要从事微细切削技术、微小型制造技术研究,Email: shiwt@th.btbu.edu.cn

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国家自然科学基金资助项目(50875026)、国防预研项目(62301090102)和北京市青年骨干教师资助项目


Experiment and Prediction Model for Surface Roughness in Micromilling
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    摘要:

    分别采用正交试验回归分析法和基于正交旋转组合设计的二次响应曲面法(RSM)建立了微 细铣削表面粗糙度预测模型,并在微小型车铣中心上对硬铝合金进行了试验 研究,分析了铣削参数对表面粗糙度的影响。分别对两种预测模型进行了显著性检验并进行 对比分析后发现:二阶响应曲面法的预测精度明显优于正交回归分析法。根据二次响应曲面 法的试验结果,对回归方程中的回归系数进行了 显著性检验,得出了铣削参数影响表面粗糙度的线性效应、二次效应和交互效应的显著性并 进行了排序。试验结果表明:在试验采用的工艺参数范围内, 对微细铣削表面粗糙度影响重要程度依次是 铣削速度、每齿进给量、切削深度。

    Abstract:

    An orthogonal experiment regression analysis and a response surface methodology are used to build the models to predict roughness of aluminum surface machined b y a micro turnmilling NC machine. The influence of milling parameters used in the experiment is analyzed by the two means, orthogonal analysis and RSM. The mi lling parameters include cutting speed, feed per tooth, and cutting depth. In co ntrast with the orthogonal analysis, the RSM is an optimization prediction model and has the higher precision in micromilling. The significance order of the p arameters in the prediction model is determined based on the result of the exper iment. The cutting speed has the most significant effect on surface roughness, a nd the second and the third significant parameters are feed per tooth and the cu tting depth respectively by the rounded analysis in the current experimental con dition. The RSM prediction model has higher fitting degree and practicability th an the orthogonal analysis method. The milling parameters can be chosen to control and improve the quality of the surface roughness based on the prediction model of RSM. 

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石文天,刘玉德,王西彬,蒋 放.微细铣削表面粗糙度预测与试验[J].农业机械学报,2010,41(1):211-215. Shi Wentian  ,Liu Yude, Wang Xibin, Jiang Fang. Experiment and Prediction Model for Surface Roughness in Micromilling[J]. Transactions of the Chinese Society for Agricultural Machinery,2010,41(1):211-215.

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