油菜变径离心式排肥器双变量调控系统设计与试验
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国家重点研发计划项目(2023YFD2001001)


Design and Testing of Bivariate Regulation System for Variable Diameter Centrifugal Fertilizer Spreaders in Oilseed Rape
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    摘要:

    针对油菜高速播种作业中精准变量施肥问题,设计了一种基于变径离心式集中排肥器转速-开度双变量施肥控制序列的决策调控系统。通过分析多目标粒子群优化(Multiobjective particle swarm optimization, MOPSO)算法和遗传算法(Genetic algorithm, GA)的算法机理,结合标定试验建立排肥误差和控制器调节时间双目标模型,构建了GA-MOPSO施肥决策模型;为精准控制排肥轴转速,构建了排肥轴转速积分型滑模控制(Integral sliding mode control, ISMC)算法。仿真试验结果表明,在不同目标施肥量条件下,GA-MOPSO算法在30次独立运行中所得的超体积平均值分别为1.004、1.029、1.023,所得Pareto解集覆盖整个区域,连续性好,较于MOPSO和基于差分算法改进的多目标粒子群优化(DE-MOPSO)算法收敛性和均匀性更好;ISMC控制算法稳态时间为0.212s,稳态误差为0.013%,无超调量,较PID控制算法和模糊PID控制算法控制性能更优。台架试验结果表明,施肥决策模型选取权重向量为(0.9,0.1)生成控制序列,对比传统施肥决策方法,平均排量相对误差从4.17%降至2.27%,平均响应时间从0.92s降至0.83s;ISMC控制算法平均排量相对误差为2.73%,各行排量变异系数不高于5.62%,整体性能优于PID控制算法和模糊PID控制算法。路面试验结果表明,施肥决策调控系统在连续变量作业中,平均排量相对误差为3.56%,平均响应时间为0.79s。田间试验结果表明,当车速为6~12km/h、施肥量为300~600kg/hm2时,施肥决策调控系统排肥量相对误差不高于4.90%,响应时间不高于1.08s。研究结果可为集中式排肥装置高速变量施肥提供技术支持。

    Abstract:

    A variable-rate fertilization control system was developed for high-speed rapeseed seeding operations, based on a dual-variable control sequence involving the rotational speed and opening of a variable-radius centrifugal centralized fertilizer applicator. A GA-MOPSO fertilization decision model was constructed by analyzing the mechanisms of the multi-objective particle swarm optimization (MOPSO) and genetic algorithm (GA), and formulating a bi-objective model with fertilization error and controller response time based on calibration experiments. An integral sliding mode control (ISMC) algorithm was designed for precise control of the fertilizer shaft speed. Simulation results showed that at varying target fertilization rates, the GA-MOPSO algorithm achieved hypervolume indicators of 1.004, 1.029, and 1.023 across 30 independent runs, with superior convergence and uniformity compared with that of MOPSO and DE-MOPSO. The ISMC algorithm achieved a steady-state time of 0.212s, a steady-state error of 0.013%, and zero overshoot, outperforming both PID and fuzzy PID controllers. Bench tests indicated that, with a weight vector of (0.9, 0.1), the proposed decision model reduced the mean relative fertilization error from 4.17% to 2.27% and the average response time from 0.92s to 0.83s. The ISMC algorithm achieved an average error of 2.73%, with row-to-row coefficient of variation under 5.62%, outperforming traditional controllers. Road tests showed a mean relative error of 3.56% and an average response time of 0.79s. Field trials demonstrated that at speed of 6~12km/h and application rates of 300~600kg/hm2, the error remained below 4.90% and the maximum response time was 1.08s.The research result can provide technical support for high-speed variable-rate fertilization with centralized fertilizer applicators.

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丁幼春,张栋津,董万静,徐春保,李浩鹏.油菜变径离心式排肥器双变量调控系统设计与试验[J].农业机械学报,2025,56(10):340-352. DING Youchun, ZHANG Dongjin, DONG Wanjing, XU Chunbao, LI Haopeng. Design and Testing of Bivariate Regulation System for Variable Diameter Centrifugal Fertilizer Spreaders in Oilseed Rape[J]. Transactions of the Chinese Society for Agricultural Machinery,2025,56(10):340-352.

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  • 收稿日期:2025-04-22
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  • 在线发布日期: 2025-10-10
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