氢燃料电池车用离心空压机叶轮设计与轮背泄漏研究
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国家自然科学基金青年科学基金项目(32001428)和陕西省技术创新引导专项(2023QYPY-15)


Impeller Design and Wheel Back Leakage of Centrifugal Air Compressor for Hydrogen Fuel Cell Vehicle
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    摘要:

    鉴于当下的气候变化与能源危机,发展具有高效、清洁等优点的氢燃料电池车辆为一条有效途径。为匹配电堆功率130kW车载氢燃料电池,设计了额定压比2.8、质量流量130g/s、转速88000r/min的两级气浮轴承离心空压机。构建了两级离心空压机一般通流模型和泄漏通流模型,进行了两类通流模型数值模拟与对比分析;对泄漏通流模型的叶轮背腔厚度与形状、环形密封齿几何数量与结构参数进行了研究,并在改进的离心空压机综合性能实验台对整机进行了性能测试与验证。研究结果表明,增加泄漏流道后的通流模型在设计工况下压比误差由10.63%降至5.11%,适当减小叶轮背腔厚度和增大密封齿轴向尺寸能减少气体泄漏,该两级气浮轴承离心空压机叶轮结构强度能满足超高速运转要求,且在设计工况下等熵效率可达73.30%,最高稳定转速可达95000r/min。

    Abstract:

    In response to global climate challenges and energy transition imperatives, the advancement of hydrogen fuel cell vehicles featuring high energy efficiency and zero-emission characteristics represents a strategic pathway. Focusing on the development of a two-stage aerodynamic gas bearing centrifugal compressor specifically engineered for a 130kW vehicular fuel cell system, achieving critical performance parameters, including pressure ratio of 2.8, mass flow rate of 130g/s, and operational speed of 88000r/min. A general flow model and a leakage flow model for the two-stage aerodynamic gas bearing centrifugal air compressor were constructed, numerical simulations and comparative analyses of these two models were carried out. The thickness and shape of the impeller back cavity and the geometric number and structural parameters of the annular seal teeth in the leakage flow model were investigated. Performance tests and validation of the air compressor were conducted on an upgraded centrifugal air compressor comprehensive performance test bench. The results indicated that the pressure ratio error of the flow model considering the leakage channel under the design condition was reduced from 10.63% to 5.11%. Appropriately reducing the thickness of the impeller back cavity and increasing the axial dimensions of the seal teeth can reduce gas leakage. The calculation formula of the leakage coefficient with the number of sealing teeth was fitted. The two-stage aerodynamic gas bearing centrifugal air compressor impeller had a high safety margin, its structural strength can meet the requirements of ultra-high speed operation. And the isentropic efficiency of the two-stage aerodynamic gas bearing centrifugal air compressor can reach 73.30% under design conditions, with a maximum stable rotational speed of up to 95000r/min.

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杨山举,李栋,张丽君,陈雨,陈军,姜杰,郝杰.氢燃料电池车用离心空压机叶轮设计与轮背泄漏研究[J].农业机械学报,2025,56(6):712-722. YANG Shanju, LI Dong, ZHANG Lijun, CHEN Yu, CHEN Jun, JIANG Jie, HAO Jie. Impeller Design and Wheel Back Leakage of Centrifugal Air Compressor for Hydrogen Fuel Cell Vehicle[J]. Transactions of the Chinese Society for Agricultural Machinery,2025,56(6):712-722.

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  • 收稿日期:2024-12-18
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  • 在线发布日期: 2025-06-10
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