丘陵山地果园动力底盘液压系统设计与试验
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财政部和农业农村部:国家现代农业产业技术体系项目(CARS-27)、金华市科技计划项目(2021-2-016)和河北省现代农业产业技术体系苹果创新团队项目(HBCT2024150202)


Design and Test of Hydraulic System of Power Chassis for Hilly and Mountainous Orchards
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    摘要:

    针对丘陵山地果园劳动强度大、生产效率低、机械化程度低等问题,设计了一种液压控制、机械传动的丘陵山地果园动力底盘。首先对整机的液压控制系统和传动原理进行阐述;其次根据丘陵山地果园动力底盘的工作需求,对动力底盘的静液压传动装置(HST)、悬挂提升装置、液压驱动系统等关键部件进行设计和匹配选型,利用AMESim仿真软件建立液压系统模型,对液压系统进行结构设计和仿真分析,确定该系统马达转速为129r/min,马达排量为35.2L/min;双联泵前泵、后泵排量分别为10mL/r和6mL/r,工作压力为25MPa。最后进行整机性能试验。整机性能试验结果表明,动力底盘直线行驶偏移率为1.9%,满足相应国家标准要求(≤6%)。整机行走速度为5km/h,最小转弯半径1.08m,最大爬坡角度27°,挂载机具最大提升角30°,后悬挂装置响应速度为1s,动力底盘转向性能良好,可适应丘陵山地果园狭窄的坡地作业环境。挂载旋耕机进行旋耕作业时,耕宽稳定性系数和耕深稳定性系数分别为98.9%和96.4%,满足国家标准要求(≥85%)。丘陵山地果园履带式底盘液压控制系统符合山地果园履带拖拉机的设计标准。

    Abstract:

    In order to solve the problems of high labor intensity, low production efficiency and low degree of mechanization in hilly and mountainous orchards, a power chassis for hilly and mountainous orchards with hydraulic control and mechanical transmission was designed. According to the working requirements of the power chassis of the hilly and mountainous orchards, the key components of the power chassis such as hydro static transmission (HST), suspension lifting device and hydraulic drive system were designed and matched, the hydraulic system model was established by using AMESim simulation software, the structural design and simulation analysis of the hydraulic system were carried out, and the motor speed of the system was determined to be 129r/min and the motor displacement was 35.2L/min, the displacement of the front and rear pumps of the duplex pump was 10mL/r and 6mL/r, respectively, and the working pressure was 25MPa. The performance test of the whole machine was carried out. The performance test results of the whole machine showed that the straight-line driving offset rate of the power chassis was 1.9%, which met the requirements of the corresponding national standard (≤6%). The walking speed of the whole machine was 5km/h, the minimum turning radius was 1.08m, the maximum climbing angle was 27°, the maximum lifting angle of the mounted tool was 30°, the response speed of the rear suspension device was 1s, and the steering performance of the power chassis was good, which can adapt to the narrow slope working environment of hilly and mountainous orchards. When the rotary tiller was mounted for rotary tillage operation, the stability coefficient of tillage width and tillage depth were 98.9% and 96.4%, respectively, which met the requirements of the national standard (≥85%). The hydraulic control system of the crawler chassis of hilly and mountainous orchards conformed to the design standards of crawler tractors for mountainous orchards, which can provide a reference for the development of power chassis for hilly and mountainous orchards.

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王鹏飞,伊家安,朱建锡,张印勇,杨欣.丘陵山地果园动力底盘液压系统设计与试验[J].农业机械学报,2025,56(6):702-711,722. WANG Pengfei, YI Jiaan, ZHU Jianxi, ZHANG Yinyong, YANG Xin. Design and Test of Hydraulic System of Power Chassis for Hilly and Mountainous Orchards[J]. Transactions of the Chinese Society for Agricultural Machinery,2025,56(6):702-711,722.

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  • 收稿日期:2024-03-12
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  • 在线发布日期: 2025-06-10
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