高地隙植保机车身姿态主动调控系统设计与试验
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国家自然科学基金面上项目(52175212)和安徽省科技特派员专项项目(2022296906020008)


Design and Experiment of Active Attitude Adjustment System for High Ground Gap Plant Protection Machine
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    摘要:

    为解决高地隙植保机因自身重心过高和受田间不平整地面导致车身稳定性变差、易倾覆等问题,本文以高地隙植保机车身姿态为研究对象,设计开发了一款高地隙植保机车身姿态调控系统。首先基于运动学解析理论建立各支撑点到达车身水平位置时液压缸位移与倾角变化的运动学模型;其次设计四点独立调控液压系统,对关键参数进行计算,匹配选型相应的液压元件;然后运用RecurDyn和AMESim软件对车身姿态调整情况进行机械-液压仿真,仿真结果表明,在纵坡和横坡工况下,最大俯仰角偏差为0.19°,最大侧倾角偏差为0.1°,响应时间为4.25s;翻越高度200mm田埂时最大俯仰角偏差为0.28°,最大侧倾角偏差为0.17°。最后开展了样机性能试验。试验结果表明,横坡与纵坡工况下最大侧倾角偏差为0.12°,最大俯仰角偏差为0.36°,调节角度绝对值均小于0.5°,越埂过程中俯仰角95%以上的时间保持在±0.5°以内,受地形影响较小。样机试验结果曲线与仿真结果曲线相符合,验证了姿态调控系统的有效性,为研究农业机械底盘姿态调节系统提供了理论参考。

    Abstract:

    In order to address the issues of decreased stability and susceptibility to overturning in high ground clearance crop protection machinery caused by its high center of gravity and uneven terrain, focusing on the attitude control of the vehicle body of such machinery, a high ground clearance crop protection machinery attitude control system was developed. Firstly, based on kinematic analysis theory, a kinematic model was established to relate the displacement of hydraulic cylinders to the change in inclination angle when each supporting point reached the horizontal position of the vehicle body. Secondly, a fourpoint independent control hydraulic system was designed, and key parameters were calculated to select appropriate hydraulic components. Then, mechanical-hydraulic simulations of vehicle attitude adjustment were conducted by using RecurDyn and AMESim software. Simulation results indicated that under longitudinal and transverse slope conditions, the maximum pitch angle deviation was 0.19° and the lateral angle deviation was 0.1°. When traversing a 200mm high ridge, the maximum pitch angle deviation was 0.28° and the maximum roll angle deviation was 0.17°. Finally, prototype performance tests were carried out. The test results showed that under transverse and longitudinal slope conditions, the maximum lateral angle deviation was 0.21°, and the maximum pitch angle deviation was 0.36°, with absolute adjustment angles all less than 0.5°. During ridge crossing, the pitch angle remained within ±0.5° for over 95% of the time, with minimal terrain influence. The curves of prototype test results aligned closely with those obtained from simulation analysis, validating the effectiveness of the attitude control system and providing theoretical reference for the study of agricultural machinery chassis attitude adjustment systems.

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蔡增宾,谢东波,陈黎卿,刘立超,朱俊文,张留洋.高地隙植保机车身姿态主动调控系统设计与试验[J].农业机械学报,2025,56(6):691-701. CAI Zengbin, XIE Dongbo, CHEN Liqing, LIU Lichao, ZHU Junwen, ZHANG Liuyang. Design and Experiment of Active Attitude Adjustment System for High Ground Gap Plant Protection Machine[J]. Transactions of the Chinese Society for Agricultural Machinery,2025,56(6):691-701.

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  • 收稿日期:2024-04-25
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  • 在线发布日期: 2025-06-10
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