基于深度学习与Delta机器人的病损柑橘上料部位初筛系统设计与试验
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国家自然科学基金项目(32302206)、国家柑橘产业技术体系项目(CARS-26)和湖北省重点研发计划项目(2023BBB119)


Design and Experiment of Defective Citrus Sieving System Based on Deep Learning and Delta Robot
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    摘要:

    在同一条生产线上完成柑橘清洗、打蜡、分级等系列商品化处理步骤有利于减少果实损伤,提升果实品质,但其中病损柑橘的存在容易造成果间侵染并污染后续产线。为在产线上料部位剔除病损柑橘,本研究设计了一种基于深度学习和Delta机器人的病损柑橘初筛系统。首先,通过对不同检测模型对比试验,选出了检测精度最高的YOLO v7模型,并结合DeepSORT跟踪算法实现了对产线上柑橘的快速、精准跟踪与检测;其次,提出了优化后的Delta机器人门型轨迹,依据插补法计算出步进电机精确控制策略;最终,搭建了具备快速定位与抓取能力的筛除装置样机,并将其集成到了生产线上。试验结果表明,YOLO v7模型F1值为90%,相较于YOLO v5和SSD网络分别高出2、4个百分点;设计的Delta机器人具有较高的定位精度,对同一点的平均定位误差为1.5mm,满足抓取的精度要求;病损柑橘平均筛除成功率可达83.25%。因此,本文设计的设备在柑橘分拣产线上具有出色的自动筛除能力,能够有效减轻病损柑橘果间侵染以及污染产线的情况,从而保障柑橘生产线正常运行。

    Abstract:

    Completing a series of commercialization processing steps such as cleaning, waxing, and grading of citrus on the same production line is conducive to reducing fruit damage and improving fruit quality. However, the presence of diseased and damaged citrus can easily cause cross-contamination and pollution to the subsequent production line. Therefore, it is necessary to remove diseased and damaged citrus at the feeding section of the production line. For this reason, a disease-damaged citrus preliminary screening system was developed based on deep learning and Delta robots. Firstly, through comparative experiments of different detection models, the YOLO v7 model with the highest accuracy was selected, and combined with the DeepSORT tracking algorithm to achieve rapid and precise tracking and detection of citrus on the production line. Secondly, an optimized Delta robot door-shaped trajectory was proposed, and the precise control strategy of the stepping motor was calculated based on the interpolation method. Finally, a prototype of a screening device with fast positioning and grasping capabilities was built and integrated into the production line. The experimental results showed that the F1-score of the YOLO v7 model was 90%, which was 2 and 4 percentage points higher than that of the YOLO v5 and SSD networks, respectively. The Delta robot designed had high positioning accuracy, with an average positioning error of 1.5mm for the same point, which met the precision requirements for grasping. The average success rate of screening out diseased and damaged oranges could reach 83.25%. Therefore, the equipment proposed had excellent automatic screening capabilities on the citrus sorting production line, which can effectively reduce the cross-contamination of diseased and damaged citrus and pollution to the production line, thus ensuring the normal operation of the citrus production line.

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陈耀晖,蔡武斌,孙博瀚,陶国新,林家豪,李善军.基于深度学习与Delta机器人的病损柑橘上料部位初筛系统设计与试验[J].农业机械学报,2025,56(6):535-545. CHEN Yaohui, CAI Wubin, SUN Bohan, TAO Guoxin, LIN Jiahao, LI Shanjun. Design and Experiment of Defective Citrus Sieving System Based on Deep Learning and Delta Robot[J]. Transactions of the Chinese Society for Agricultural Machinery,2025,56(6):535-545.

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  • 收稿日期:2024-04-07
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  • 在线发布日期: 2025-06-10
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