逆流钩拽式残膜混合物清洗分离装置设计与试验
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新疆维吾尔自治区重点研发计划项目(2022B02033-2)和新疆农垦科学院创新团队项目(NCG202302)


Design and Test of Countercurrent Hook-type Residual Film Mixture Cleaning and Separation Device
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    摘要:

    针对现有风选式膜杂分离装置分离出的残膜附土量较高,而水洗式膜杂分离装置能耗较高且用水量较大等问题,设计了一种逆流钩拽式残膜混合物清洗分离装置。通过对主要工作部件进行设计与动力学分析,确定了钩膜齿链的作业条件、螺旋输送器转速范围、排杂电机转速范围以及水循环系统所需水泵型号。以钩膜齿链速度、平均流速以及出水口高度为试验因素,以残膜分离率和残膜洁净率为试验指标进行了响应面试验。对试验结果进行了方差分析,得出各试验因素对残膜分离率的影响由大到小为:出水口高度、平均流速、钩膜齿链速度;对残膜洁净率的影响由大到小为:平均流速、钩膜齿链速度、出水口高度。对试验指标进行了参数优化,得到最优参数组合为:钩膜齿链速度0.196m/s、平均流速1.51m/s、出水口高度457.0mm,此时残膜分离率和残膜洁净率分别为89.95%和93.46%。对优化结果进行试验验证,得到残膜分离率和残膜洁净率分别为88.72%和92.35%。

    Abstract:

    In view of the problems that the existing wind selection residual film impurity separation device separates the residual film with soil, while the water-washing residual film impurity separation device consumes lots of energy and water, a countercurrent hook-type residual film mixture cleaning and separation device was designed. Through the design and dynamic analysis of the main working components, the operating conditions of the hook film tooth chain, the spiral conveyor speed range, the impurity removal motor speed range, and the water pump model required for the water circulation system were determined. A response surface test was conducted with the hook residual film tooth chain speed, the average flow rate and the water outlet height as test factors, and the residual film separation rate and the residual film cleaning rate as test indicators. A variance analysis was conducted on the test results, and it was concluded that the influence of each test factor on the residual film separation rate from large to small was the water outlet height,the average flow rate,the hook residual film tooth chain speed;the influence on the residual film cleanliness rate from large to small was the average flow rate,the hook residual film tooth chain speed,the water outlet height. The parameters of the test indicators were optimized, and the optimal parameter combination was obtained: the hook residual film tooth chain speed was 0.196m/s, the average flow rate was 1.51m/s, and the water outlet height was 457.0mm. At this time, the residual film separation rate and the residual film cleaning rate were 89.95% and 93.46%. The optimization results were experimentally verified, and the residual film separation rate and residual film cleanliness rate were obtained as 88.72% and 92.35%, respectively.

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谢建华,刘旺,曹肆林,黄伟荣,张佳,李沅泽,孟庆河.逆流钩拽式残膜混合物清洗分离装置设计与试验[J].农业机械学报,2025,56(6):397-408. XIE Jianhua, LIU Wang, CAO Silin, HUANG Weirong, ZHANG Jia, LI Yuanze, MENG Qinghe. Design and Test of Countercurrent Hook-type Residual Film Mixture Cleaning and Separation Device[J]. Transactions of the Chinese Society for Agricultural Machinery,2025,56(6):397-408.

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  • 收稿日期:2024-03-26
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  • 在线发布日期: 2025-06-10
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