基于河狸下门齿外形结构的青饲料切碎弯刀设计与试验
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国家重点研发计划项目(2022YFD2001905)、 山东省重大科技创新工程项目(2022CXGC020704-01)和财政部和农业农村部:国家现代农业产业技术体系项目(CARS-34)


Design and Experiment of Forage Harvester Chopper Shape for Bionic Beaver Lower Door Teeth Shape Structure
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    摘要:

    针对现有平板直刀式切碎刀具作业时滑移严重、切碎均匀性差、作物适应性差等问题,基于河狸下门齿的功能结构特性,采用三维激光扫描及计算机辅助处理的逆向工程技术,提取河狸头骨模型并拟合下门齿特征曲线,依此设计一种仿生青饲料切碎刀具。在构建河狸下门齿仿生耦元结构表征模型的基础上,通过理论分析确定下门齿钳住角、楔角、滑切角与生物切割行为的运动和受力关系,建立刀刃斜切和稳定滑切模型,得出稳定切割过程河狸下门齿结构特征与降阻减滑的响应机制,建立侵彻物料切割受力模型,对刀头受力特性进行理论分析,得出楔角与刀头受力及强度的影响规律。分段表征河狸下门齿功能结构,并以此设计切碎刀形。为确定刀形最佳结构参数,以标准草长率、斜茬率和破节率为试验指标,采用四因素五水平正交试验研究切碎刀刀形关键参数对青饲料切碎效果的影响,台架试验结果表明,当钳住角为46°、内滑切角为31°、外滑切角为67°、楔角为28°时,标准草长率为95.84%、斜茬率为2.84%、破节率为95.46%。在台架试验确定的最佳结构参数条件下,以标准草长率、斜茬率和破节率为试验指标,分别对黑麦草、全株青贮玉米和甜高粱开展田间收获验证试验,试验结果表明:当作业参数为工作速度6km/h、喂入量8kg/s时,额定负载下,黑麦草平均标准草长率为91.95%、平均斜茬率为3.31%、平均破节率为96.11%;全株青贮玉米平均标准草长率为95.62%、平均斜茬率为3.81%、平均破节率为96.32%;甜高粱平均标准草长率为92.60%、平均斜茬率为4.06%、平均破节率为96.03%,各项性能指标均符合国家行业标准。

    Abstract:

    Aiming at the problems of serious slippage, poor uniformity and poor crop adaptability of the existing flatbed straight blade chopping tool, based on the functional and structural characteristics of beaver’s lower incisors, the skull model of beaver was extracted and the characteristic curves of the lower incisors was fitted by adopting the three-dimensional laser scanning and computer-assisted processing of the inverse engineering technology, and then a kind of biomimetic silage forage chopping blade was designed according to the model. On the basis of constructing the bionic coupling structural characterization model of beaver lower incisor, the movement and force relationship between the clamp angle, wedge angle and slip angle of the lower incisor and the biological cutting behavior were determined through theoretical analysis, and the models of slanting cut and stable slip cut of the blade were established to derive the structural characteristics of the beaver’s lower incisor in the process of stabilizing the cutting process, and the mechanism of response to the resistance and slip reduction, and the model of the cutting force of the invasive material was established for the theoretical analysis of the cutting head force characteristics, and the model of the cutter head was used for the theoretical analysis of the cutter head force characteristics, and the model of the cutting force was used for the theoretical analysis of the cutter head. The theoretical analysis of the cutter head force characteristics was carried out, and the influence law of wedge angle and cutter head force and strength was obtained. The functional structure of beaver lower incisors was characterized in segments, and the blade shape was designed accordingly. In order to determine the optimal structural parameters of the blade shape, a four-factor, five-level orthogonal test was conducted to investigate the effects of the key parameters of the blade shape on the chopping effect of silage forage, using the standard grass length rate, slant stubble rate and broken pitch rate as the test indexes. The results of the bench test showed that when the clamp angle was 46°, the inner slip angle was 31°, the outer slip angle was 67° and the wedge angle was 28°, the standard grass length rate was 9584%, the slant stubble rate was 2.84%, and the broken knot rate was 95.46%. Under the optimal structural parameters determined in the bench test, the field harvesting validation test was carried out on ryegrass, whole silage corn and sweet sorghum respectively with the standard grass length rate, slant stubble rate and broken node rate as the test indexes, and the test results showed that when the operating parameters were 6km/h and the feeding rate was 8kg/s, the average standard grass length rate of ryegrass was 91.95%, the average slant stubble rate was 3.31%, and the average breaking rate was 96.11%;whole plant silage corn average standard grass length rate was 95.62%, the average slash stubble rate was 3.81%, the average breaking rate was 96.32%;sweet sorghum average standard grass length rate was 92.60%, the average slash stubble rate was 4.06%, the average breaking rate was 96.03%, the performance indexes were consistent with the national industry standards. The bionic chopping curved blade can cut smoothly and cut sections evenly, which had strong crop adaptability.

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王海翼,纪中良,赵玄,尤泳,王德成,方宪法.基于河狸下门齿外形结构的青饲料切碎弯刀设计与试验[J].农业机械学报,2025,56(6):386-396,408. WANG Haiyi, JI Zhongliang, ZHAO Xuan, YOU Yong, WANG Decheng, FANG Xianfa. Design and Experiment of Forage Harvester Chopper Shape for Bionic Beaver Lower Door Teeth Shape Structure[J]. Transactions of the Chinese Society for Agricultural Machinery,2025,56(6):386-396,408.

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  • 收稿日期:2024-03-18
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  • 在线发布日期: 2025-06-10
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