丘陵地区履带式甘蔗收获机横向调平系统设计与试验
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广西科技重大专项(桂科AA22117006)


Design and Experiment of Leveling System for Crawler-type Sugarcane Harvesters in Hilly Areas
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    摘要:

    针对丘陵地区甘蔗沿等高线种植特点及履带式甘蔗收获机在丘陵地区2°~10°进行收割作业时易发生侧翻的问题,根据相似性原理搭建了比例1∶4的试验平台,基于单片机及传感器控制检测技术,设计一种适用于履带式甘蔗收获机的横向调平系统。本文结合履带式甘蔗收获机横向宽度小、重心高等特点,提出了单侧(及双侧)调平控制策略。系统通过液压驱动单侧液压缸同步伸缩,实现车身自适应调平,提高甘蔗收获机抗倾翻性。试验结果表明,系统在不同载重条件下均能高效调平,车身调平具有可靠性;在静态试验中,试验平台横向调平时间为1.22s,倾角误差在±1内°,满足丘陵地区的需求;横向临界倾翻试验表明,未调平前的临界倾翻角为24.32°,调平后的临界倾翻角为29.20°,横向调平角度最大10°,有效提高了机器的抗倾翻性。最后结合实时频谱分析,检测频率分布和振动幅值的变化,分析不同状态频谱波形图,为复杂环境下收获机的动态行为建模提供了研究基础,并为倾翻预警信号提供依据。

    Abstract:

    Aiming at the contour-planting characteristics of sugarcane in hilly areas and the frequent occurrence of rollover accidents when tracked sugarcane harvesters operate on slopes of 2°~10°, a 1∶4 scale test platform was constructed according to similarity principles. Based on microcontroller and sensor control detection technologies, a lateral leveling system suitable for tracked sugarcane harvesters was designed. Considering the harvester’s narrow width and high center of gravity, singleside (and double-side) leveling control strategies were proposed. The system utilized hydraulic cylinders to drive synchronous extension and retraction on one side, enabling adaptive body leveling and improving the anti-rollover capacity of the sugarcane harvester. Experimental results showed that the system can efficiently level the vehicle under different load conditions, and the body leveling function was reliable. In static tests, the platform achieved lateral leveling in 1.22s with a tilt angle error within ±1°, meeting the requirements for hilly regions. Lateral critical rollover tests indicated that the critical rollover angle was increased from 24.32° (before leveling) to 29.20° (after leveling), with a maximum lateral leveling angle of 10°, effectively enhancing the machine’s resistance to rolling over. Finally, through real-time spectral analysis, changes in frequency distribution and vibration amplitude were detected, and spectral waveform diagrams under different conditions were analyzed. This laid a research foundation for modeling the dynamic behavior of harvesters in complex environments and provided a basis for rollover warning signals.

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李尚平,韦雨彤,任泓宇,李凯华,程建华,宋家华.丘陵地区履带式甘蔗收获机横向调平系统设计与试验[J].农业机械学报,2025,56(6):374-385. LI Shangping, WEI Yutong, REN Hongyu, LI Kaihua, CHENG Jianhua, SONG Jiahua. Design and Experiment of Leveling System for Crawler-type Sugarcane Harvesters in Hilly Areas[J]. Transactions of the Chinese Society for Agricultural Machinery,2025,56(6):374-385.

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  • 收稿日期:2024-12-11
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  • 在线发布日期: 2025-06-10
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