基于EDEM-MFBD的大蒜变刚度柔性夹持输送装置设计与试验
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国家重点研发计划项目(2023YFD2001204)、财政部和农业农村部:国家现代农业产业技术体系项目(CARS-24-D-01)和山东省重点研发计划(科技股权投资)项目(2024BTJH012)


Optimization and Test of Garlic Variable Stiffness Flexible Clamping Conveyor Device Based on EDEM-MFBD
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    摘要:

    针对大蒜联合收获机在大蒜植株夹持输送过程中常出现的输送成功率低、漏持率和断茎率高、可靠性差等问题,设计了一种大蒜变刚度柔性夹持输送装置。阐述和分析了夹持输送装置的整体结构和工作原理,以不同收获期(成熟前期、中期、后期)的兰陵四六瓣、金乡杂交蒜、金杞早熟蒜品种作为研究对象,开展不同含水率下大蒜茎秆的物理特性试验,通过理论计算和力学分析,对关键部件进行了优化设计;分析夹持输送的工作过程,确定了影响其作业性能的关键因素,建立夹持输送装置EDEM-MFBD耦合仿真模型并进行仿真试验,探究了夹持输送装置不同作业参数对大蒜茎秆受力的影响。以夹持输送速度与前进速度速比、喂入角和浮动轮弹性系数为试验因素,以输送成功率、漏持率和断茎率为试验指标,进行二次回归正交旋转组合试验,建立各试验指标与试验因素的回归模型,并确定了夹持输送装置的最优作业参数。试验结果表明,当夹持输送速度与前进速度速比为2.31、喂入角为6.2°、浮动轮弹性系数为3.95N/mm时,工作性能最佳,此时输送成功率为97.21%,漏持率为1.06%,断茎率为1.73%。为验证优化后的夹持输送装置作业性能,进行台架试验,试验结果与回归模型预测的结果基本一致。

    Abstract:

    Aiming to address the common issues of low conveying success rate, high miss holding rate, high stem breakage rate, and poor reliability in the process of clamping and conveying garlic plants by garlic combine harvesters, a kind of variable stiffness flexible clamping conveying device for garlic was designed. The overall structure and working principle of the clamping conveying device were elaborated and analyzed. Taking different harvest periods (early stage, middle stage, late stage) of Lanling 46 cloves garlic, Jinxiang hybrid garlic, and Jinqi early maturing garlic varieties as research objects, physical property tests of garlic stems under different moisture contents were carried out. Through theoretical calculation and mechanical analysis, key components were optimized;the working process of clamping conveying was analyzed to determine the key factors affecting its performance. An EDEM-MFBD coupling simulation model of the clamping conveying device was established and simulated to explore the influence of different operating parameters on the stress of garlic stems. Taking the speed ratio of clamping conveying speed to forward speed, feeding angle, and elastic coefficient of floating wheel as test factors, and the conveying success rate, miss holding rate, and stem breakage rate as test indexes, a quadratic regression orthogonal rotation combination test was conducted. Regression models of each test index with test factors were established, and the optimal operating parameters of the clamping conveying device were determined. The test results showed that when the speed ratio of clamping conveying to forward speed was 2.31, the feeding angle was 6.2°, and the elastic coefficient of the floating wheel was 3.95N/mm, the working performance was the best. At this time, the conveying success rate was 97.21%, the miss holding rate was 1.06%, and the stem breakage rate was 1.73%. In order to verify the working performance of the optimized clamping conveying device, a bench test was carried out, and the test results were basically consistent with the predicted results of the regression model.

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侯加林,刘鲁鹏,赵桂洋,李玉华,辛丽,侯瑞.基于EDEM-MFBD的大蒜变刚度柔性夹持输送装置设计与试验[J].农业机械学报,2025,56(6):362-373. HOU Jialin, LIU Lupeng, ZHAO Guiyang, LI Yuhua, XIN Li, HOU Rui. Optimization and Test of Garlic Variable Stiffness Flexible Clamping Conveyor Device Based on EDEM-MFBD[J]. Transactions of the Chinese Society for Agricultural Machinery,2025,56(6):362-373.

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  • 收稿日期:2024-03-14
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  • 在线发布日期: 2025-06-10
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