蔬菜穴盘苗取栽一体式移栽机构设计与试验
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国家重点研发计划项目(2022YFD2001800)、国家自然科学基金项目(52305290、52075497)和浙江省自然科学基金项目(LD24E05007、LTGN23E050002)


Design and Experiment of Integrated Transplanting Mechanism for Taking and Planting Vegetable Pot Seedlings
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    摘要:

    针对现有蔬菜移栽机构无法精确实现取栽一体式作业所需的移栽轨迹和姿态问题,本文提出一种基于非圆齿轮约束的混联六杆单自由度蔬菜钵苗取栽一体式移栽机构。根据取栽一体式移栽要求,确定了一种“鹰嘴形”取苗静轨迹和“近似直线形”植苗动轨迹取栽一体式理想移栽轨迹,建立了移栽机构运动学模型,以五次B样条插值法构建非圆齿轮传动函数,结合蔬菜移栽农艺要求,以机构运动误差最小和非圆齿轮节曲线最优为优化目标,基于谱聚类均衡差分进化算法(SCEDE)对移栽机构进行优化设计,得到满足一体化移栽轨迹和姿态最优机构参数。对移栽机构进行了结构设计、仿真分析以及台架试验。结果表明:物理样机试验轨迹姿态、虚拟样机仿真轨迹姿态与理论轨迹姿态基本一致,当移栽机构作业转速为25~45r/min时,取苗成功率为96.1%,栽植成功率为91.4%,移栽株距变异系数2.31%。满足蔬菜移栽作业要求,验证了所提理论方法的正确性以及该机构的可行性。

    Abstract:

    In view of the problem that the existing vegetable transplanting mechanisms cannot precisely achieve the required transplanting trajectory and posture for the integrated operation of transplanting and harvesting, a hybrid six-bar single-degree-of-freedom vegetable pot seedling transplanting mechanism was proposed based on non-circular gear constraints. According to the requirements of integrated transplanting and harvesting, an ideal transplanting trajectory integrating the static trajectory of taking seedlings and the dynamic trajectory of planting seedlings was determined as an “eagle-beak-shaped” static trajectory and an “approximate straight-line-shaped” dynamic trajectory. The kinematic model of the transplanting mechanism was established. The non-circular gear transmission function was constructed by using quintic B-spline interpolation method. Considering the agronomic requirements of vegetable transplanting, the spectral clustering balanced differential evolution algorithm (SCEDE) was used to optimize the design of the transplanting mechanism with the minimum motion error and the optimal gear curve of the non-circular gear as the optimization objectives. The optimal mechanism parameters for the integrated transplanting trajectory and posture were obtained. The structure design, simulation analysis and bench test of the transplanting mechanism were carried out. The results showed that the trajectory and posture of the physical prototype test and the virtual prototype simulation were basically consistent with the theoretical trajectory. When the operating speed of the transplanting mechanism was 25~45r/min, the success rate of taking seedlings was 96.1%, the success rate of planting was 91.4%, and the coefficient of variation of transplanting plant spacing was 2.31%. It can meet the requirements of vegetable transplanting operation, which verified the correctness of the proposed theoretical method and the feasibility of the mechanism.

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俞高红,李小琴,徐岳平,敖猛,王振涛,王磊.蔬菜穴盘苗取栽一体式移栽机构设计与试验[J].农业机械学报,2025,56(6):341-350. YU Gaohong, LI Xiaoqin, XU Yueping, AO Meng, WANG Zhentao, WANG Lei. Design and Experiment of Integrated Transplanting Mechanism for Taking and Planting Vegetable Pot Seedlings[J]. Transactions of the Chinese Society for Agricultural Machinery,2025,56(6):341-350.

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  • 收稿日期:2024-12-27
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  • 在线发布日期: 2025-06-10
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