气吹式低损伤缢蛏苗播苗装置设计与试验
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浙江省重点研发计划项目(2023C02011)


Design and Test of Air-blowing Seeding Device for Sinonovacula constricta Seedling
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    摘要:

    针对缢蛏苗机械化播苗易损伤,人工播苗均匀性差、劳动强度高、工作环境差等问题,以2月龄缢蛏苗为研究对象,通过压缩试验,分析得到缢蛏苗的最低损伤力,设计了一种气吹式低损伤缢蛏苗播苗装置。该装置由苗箱、槽轮、吹苗管、气流分流管等组成,工作原理是苗箱中的缢蛏苗通过槽轮进入吹苗管,在气流作用下被吹撒至滩涂中。分别建立了缢蛏苗在吹苗管内和空气中的动力学模型,分析了碰撞过程的接触力,确定了影响缢蛏苗运动轨迹的主要因素。通过CFD-DEM耦合构建仿真模型,以气流入口速度、装置离地高度、装置行进速度为试验因素,以播苗密度相对误差、损伤率为评价指标,分别进行了单因素与三因素三水平二次中心组合试验,得出影响播苗密度相对误差的主次因素为装置行进速度、气流入口速度、装置离地高度,影响损伤率的主次因素为气流入口速度、装置离地高度、装置行进速度。以播苗密度相对误差、损伤率为目标对各试验因素进行优化,得到优化后最优参数组合为气流入口速度30m/s、装置离地高度490mm、装置行进速度0.17m/s。采用优化后的参数进行台架试验验证,结果表明,在最优参数组合下,播苗密度相对误差为7.02%,损伤率为3.92%,证明此播苗装置性能良好,满足实际生产的要求。

    Abstract:

    Manual sowing of Sinonovacula constricta seedling in tidal flat is a slow and labour-intensive operation, and damage of mechanical sowing limits the production of Sinonovacula constricta. The mechanical properties of 2-month-old Sinonovacula constricta seedling were tested and a pneumatic seeding device was proposed which mainly consisted of a seedling box, a grooved pulley, seedling-blowing pipe, and an air flow distribution pipe. Sinonovacula constricta seedling in the seedling box entered the seedlingblowing pipe via the grooved pulley, and then with the effect of air flow, they were blown and scattered onto the tidal flat. The kinematic model of seedling in the seedling-blowing pipe and air were established respectively. The contact forces of the collision process were obtained and the main factors influencing the movement trajectories of Sinonovacula constricta seedling were analyzed. Based on CFD-DEM method, single-factor and three-factor and three-level quadratic orthogonal central composite experiments were conducted respectively, with the inlet velocity of air flow, the distance from the ground, and the speed of the device selected as experimental factors, and the relative error of seeding density and the damage rate as performance indicators. The results showed that the factors affecting the relative error of seeding density, in order, were the speed of the device, the inlet velocity of air flow, and distance from the ground. The factors affecting the damage rate were the inlet velocity of air flow, the distance from the ground, and the speed of the device in order. The optimal combination of parameters was determined to be 30m/s of the inlet velocity, 490mm of the distance from the ground, and 0.17m/s of the speed. Based on the parameters obtained in simulation experiments, a prototype pneumatic seeder was fabricated and tested for its performance. The seeder worked satisfactorily at the relative error of seeding density of 7.02% and the damage rate of 3.92%. The research result can provide a technical support for the seeding devices of thin-shelled shellfish seedling on tidal flats.

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俞亚新,周俊伟,潘一隆,秦雯冰,王昊,王强.气吹式低损伤缢蛏苗播苗装置设计与试验[J].农业机械学报,2025,56(6):319-329,340. YU Yaxin, ZHOU Junwei, PAN Yilong, QIN Wenbing, WANG Hao, WANG Qiang. Design and Test of Air-blowing Seeding Device for Sinonovacula constricta Seedling[J]. Transactions of the Chinese Society for Agricultural Machinery,2025,56(6):319-329,340.

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  • 收稿日期:2024-12-24
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  • 在线发布日期: 2025-06-10
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