UV胶包覆固定切口式瓜类嫁接装置设计与试验
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国家自然科学基金面上项目(32171898)、国家重点研发计划项目(2024YFD2000604)、2025年度农业智能装备技术北京市重点实验室建设项目(PT2025-44)和财政部和农业农村部:国家现代农业产业技术体系项目(CARS-25-07)


Design and Test of Melon Grafting Device Based on UV Adhesive Coating and Fixation
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    摘要:

    针对嫁接机使用塑料夹固定易伤苗和塑料夹回收难、污染种植环境的问题,本文设计一种以UV胶包覆固定切口的嫁接装置,可自动完成上苗夹持、同步切削、对接喷胶、拢苗固化和柔性下苗等作业。首先,阐述了嫁接装置的结构组成和工作原理,设计了夹持、切削、搬运、喷胶、固化和下苗等关键机构及作业参数;其次,为确定最优胶嫁接参数、提高嫁接成功率,以白籽南瓜(砧木)和西瓜(接穗)种苗为对象,选取雾化压力、供胶压力和喷胶距离为影响因素,嫁接成功率为试验指标,开展三因素三水平响应面试验,得出影响嫁接成功率的显著性由大到小为雾化压力、供胶压力、喷胶距离;最后,利用Design-Expert 13软件对试验结果进行方差分析、响应曲面分析和参数优化及试验验证,获得最佳参数组合条件。试验结果表明,在雾化压力为0.22MPa、供胶压力为0.35MPa和喷胶距离为4.33mm条件下,平均嫁接成功率为97.34%,与理论值相差1.15个百分点,平均生产效率576株/h,满足机械嫁接作业质量要求。研究结果为胶嫁接机器人的设计开发提供理论基础和技术支撑。

    Abstract:

    In view of the problem that the grafting machine uses plastic clips to fix vulnerable seedlings and the plastic clips are difficult to recycle and pollute the planting environment, a grafting device based on UV glue coating and fixation was designed, which can automatically complete the operations of seedling clamping, synchronous cutting, butt glue spraying, seedling solidification and flexible seedling lowering. Firstly, the structural composition and working principle of the grafting device were expounded, and the key mechanisms and operating parameters such as clamping, cutting, handling, glue spraying, curing and seedling setting were designed; Secondly, in order to determine the optimal glue grafting parameters and improve the grafting success rate, taking white-seeded pumpkin (rootstock) and watermelon (scion) seedlings as the object, the atomization pressure, glue supply pressure and glue spraying distance were selected as the influencing factors, and the grafting success rate as the test index, the three-factor and three-level response surface test was carried out, and the significant ranking of the grafting success rate was as follows: atomization pressure, glue supply pressure, and dispensing distance; Finally, the Design-Expert 13 software was used to analyze the variance, respond surface and parameter optimization of the test results, and verify the test results to obtain the best parameter combination conditions. The test results showed that under the conditions of atomization pressure of 0.22MPa, glue supply pressure of 0.35MPa and spraying distance of 4.33mm, the average grafting success rate was 97.34%, the error from the theoretical value was 1.15 percentage points, and the average production efficiency was 576 plants/h, which met the quality requirements of mechanical grafting operation. The research results can provide a theoretical basis and technical support for the design and development of glue grafting robots.

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姜凯,王志豪,龚科建,冯青春,韩长杰,陈立平. UV胶包覆固定切口式瓜类嫁接装置设计与试验[J].农业机械学报,2025,56(6):177-186. JIANG Kai, WANG Zhihao, GONG Kejian, FENG Qingchun, HAN Changjie, CHEN Liping. Design and Test of Melon Grafting Device Based on UV Adhesive Coating and Fixation[J]. Transactions of the Chinese Society for Agricultural Machinery,2025,56(6):177-186.

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  • 收稿日期:2025-03-24
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  • 在线发布日期: 2025-06-10
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