丘陵山区坡地旋耕专用试验平台设计与性能试验
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山东省自然科学基金项目(ZR2023QC036)、农业农村部东南丘陵山地农业装备重点实验室(部省共建)开放课题(QSKF2023003)、农业农村部丘陵山地农业装备技术重点实验室开放课题(2023KLOP04)和聊城大学博士科研启动基金项目(318052232)


Design and Performance Test of Special Test Platform for Rotary Tillage on Hilly and Mountainous Slopes
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    摘要:

    针对丘陵山地专用旋耕机械设计理论依据不足、坡地工况基础数据匮乏,以及在复杂地势作业时普遍存在耕深波动明显、振动剧烈、能耗过高等技术瓶颈,设计了一种适用于丘陵山区坡地工况的专用旋耕试验平台,可实现坡地倾角模拟与旋耕作业坡地仿形作业等功能。试验平台主要由旋耕行驶导向装置、旋耕行驶装置、旋耕升降调节装置、旋耕倾角模拟装置、旋耕作业装置和坡地倾角模拟装置等部分构成,集坡地倾角模拟、旋耕倾角协同、旋耕作业、耕深调节等功能于一体。对试验平台进行了性能试验,结果表明:旋耕倾角模拟装置与目标坡地(土槽倾角)可以在0°~20°范围内实现精准协同,旋耕行驶装置的电动行车可实现0~3.64km/h的前进行驶速度,旋耕刀轴可实现0~335r/min的旋耕转速,旋耕升降调节装置可实现0~30cm耕作深度的稳定无级调节,该试验平台满足丘陵山区坡地旋耕多因素多水平的测试需求,达到了坡地倾角随机模拟、旋耕刀轴自动仿形、耕作深度精准可控、前进速度无级可调的设计目标。本研究可为坡地旋耕作业理论的完善和专用旋耕刀具的创新设计提供平台支撑,为丘陵山区其他作业装备的试验平台研制提供方法借鉴。

    Abstract:

    In view of the insufficient theoretical basis for the design of special rotary tiller machinery for hilly and mountainous areas, the lack of basic data on sloping land conditions, and the common technical bottlenecks such as significant fluctuations in tillage depth, intense vibration, and excessive energy consumption when operating in complex terrain, a special rotary tiller test platform suitable for sloping land conditions in hilly and mountainous areas was designed, which can realize functions such as slope angle simulation and slope profiling operation. The test platform was mainly composed of the rotary tillage driving guidance device, rotary tillage driving device, rotary tillage lifting adjustment device, rotary tillage angle simulation device, rotary tillage operation device and slope angle simulation device, etc. It integrated functions such as slope angle simulation, rotary tillage angle coordination, rotary tillage operation and tillage depth adjustment. The performance test of the test platform was carried out. The results showed that the rotary tillage inclination angle simulation device can achieve precise coordination with the target slope (soil trough inclination angle) within the range of 0°to 20°. The electric sports car of the rotary tillage driving device can achieve a forward driving speed of 0~3.64km/h. The rotary tillage knife shaft can achieve a rotary tillage speed of 0~335r/min. The rotary tillage lifting adjustment device can achieve a stable and stepless adjustment of the tillage depth from 0~30cm. This test platform met the multi-factor and multi-level test requirements of rotary tillage on hilly and mountainous slopes. The design goals were achieved, including random simulation of the slope angle, automatic profiling of the rotary tillage knife shaft, precise and controllable tillage depth, and stepless adjustment of the forward speed. This research can provide platform support for the improvement of the theory of rotary tillage on sloping land and the innovative design of special rotary tillage tools, and offer methodological references for the development of test platforms for other operation equipment in hilly and mountainous areas.

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孙景彬,吕明哲,曾令坤,任天翔,郭增智,郑航,应婧.丘陵山区坡地旋耕专用试验平台设计与性能试验[J].农业机械学报,2025,56(6):137-145,154. SUN Jingbin, Lü Mingzhe, ZENG Lingkun, REN Tianxiang, GUO Zengzhi, ZHENG Hang, YING Jing. Design and Performance Test of Special Test Platform for Rotary Tillage on Hilly and Mountainous Slopes[J]. Transactions of the Chinese Society for Agricultural Machinery,2025,56(6):137-145,154.

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  • 收稿日期:2025-05-04
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  • 在线发布日期: 2025-06-10
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