不同小麦替代玉米比例下混合物料制粒成型特性与预测模型研究
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国家重点研发计划项目(2021YFD1300300)和中国农业科学院创新工程项目(1610382024010、CAAS-IFR-ZDRW202303、CAAS-ASTIP-2024-FRI-06)


Influence of Different Proportions of Wheat Replacing Corn on Pelleting Characteristics of Mash Feed and Establishment of Prediction Model
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    摘要:

    为研究小麦替代玉米比例对混合物料理化特性、饲料制粒成型特性的影响规律,通过响应面法建立了颗粒饲料制粒成型特性的预测模型。试验采用Box-Behnken试验设计,以调质温度(70、80、90℃)、调质时间(45、135、225s) 和替代比例(0、50%、100%)为自变量,以颗粒饲料成型率、吨料电耗、颗粒耐久性指数为因变量,共进行17组制粒加工试验,测定混合物料的理化特性指标、饲料制粒成型特性指标,并对自变量参数进行优化。试验结果表明:随着小麦替代玉米比例的增加,混合物料的松装密度、振实密度、水溶性、蛋白质分散指数和糊化时间显著增加(P<0.05);休止角、吸水性指数、峰值黏度、保持黏度和最终黏度显著下降(P<0.05);颗粒饲料成型率升高,吨料电耗降低,颗粒耐久性指数先升高后降低。随着调质温度升高,颗粒饲料成型率先升高后降低;当替代比例在0和50%时,吨料电耗降低;当替代比例在100%时,吨料电耗先降低后升高,颗粒耐久性指数升高。随着调质时间的延长,吨料电耗升高,成型率和颗粒耐久性指数变化相对较小。方差分析结果显示,影响颗粒饲料制粒成型特性因素的主次顺序依次为替代比例、调质温度、调质时间,并根据响应面建立不同替代比例下颗粒饲料制粒成型特性的预测模型,模型预测结果可靠。由此可见,使用小麦替代玉米可显著提高颗粒饲料质量,并降低生产能耗。

    Abstract:

    The Box-Behnken experimental design was used in the experiment, and a total of 17 groups of pelleting experiments were carried out. The results showed that with the increase of replacement ratio of wheat, the bulk density, tap density, water solubility index, protein dispersibility index, pasting time of the mash feed were increased significantly (P<0.05), the angle of repose, water absorption index, peak-viscosity, through-viscosity and final viscosity were decreased significantly (P<0.05), and the pelleting rate was increased, power consumption per ton was decreased and the pellet durability index was increased first and then decreased. With the increase of conditioning temperature, the pelleting rate was firstly increased and then decreased. When the replacement ratio were 0 and 50%, the power consumption per ton was decreased, and when the replacement ratio was 100%, the power consumption per ton was firstly decreased and then increased and the pellet durability index was increased. With the extension of conditioning time, the power consumption per ton was increased, and the changes of pelleting rate and pellet durability index were relatively small. The results of variance analysis showed that the primary and secondary order of factors affecting the pelleting characteristics of pellet feed was replacement ratio, conditioning temperature, and conditioning time. It can be seen that the use of wheat replacing of corn can significantly improve the quality of pellet feed and reduce the power consumption per ton.

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杨洁,李星,钱广宇,李军国,秦玉昌,邵爽,李俊,邬本成.不同小麦替代玉米比例下混合物料制粒成型特性与预测模型研究[J].农业机械学报,2025,56(5):569-576. YANG Jie, LI Xing, QIAN Guangyu, LI Junguo, QIN Yuchang, SHAO Shuang, LI Jun, WU Bencheng. Influence of Different Proportions of Wheat Replacing Corn on Pelleting Characteristics of Mash Feed and Establishment of Prediction Model[J]. Transactions of the Chinese Society for Agricultural Machinery,2025,56(5):569-576.

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  • 收稿日期:2024-09-24
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  • 在线发布日期: 2025-05-10
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